• Journal of the Korean Society for Precision Engineering
• /
• v.28 no.6
• /
• pp.738-744
• /
• 2011

The reliability of blade root fixing section is required to endure the centrifugal force and vibration stress for the last stage blade of steam turbine in thermal power plant. Most of the domestic steam turbine last stage blades have finger type roots. The finger type blade is very complex, so the inspection had been performed only on the exposed fixing pin cross-section area due to the difficulty of inspection. But the centrifugal force and vibration stress are also applied at the blade root finger and the crack generates, so the inspection method for finger section is necessary. For the inspection of root finger, inspection points were decided by simulating ultra-sonic path with 3D modeling, curve-shape probe and fixing jig were invented, and the characteristics analysis method of ultrasonic reflection signal and defect signal disposition method were invented. This invented method was actually executed at site and prevented the blade liberation failure by detecting the cracks at the fingers. Also, the same type blades of the other turbines were inspected periodically and the reliability of the turbine increased.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.16 no.5
• /
• pp.151-156
• /
• 2007

In this paper, the creep characteristics of lead and lead-free solder joint were investigated using the QFP(Quad Flat Package) creep test. Two kind of solder pastes(Sn-3Ag-0.5Cu, Sn-0.2Sb-0.4Ag-37.4Pb) were applied to the QFP solder joints and each specimen was checked the external and internal failures(i.e., wetting failure, void, pin hole, poor-heel fillet) by digital microscope and X-ray inspection. The creep test was conducted at the temperatures of $100^{\circ}C$ and $130^{\circ}C$ under the load of 15$\sim$20% of average pull strength in solder joints. The creep characteristics of each solder joints were compared using the creep strain-time curve and creep strain rate-stress curves. Through the comparison, the Sn-3Ag-0.5Cu solder joints have higher creep resistance than that of Sn-0.3Sb-0.4Ag-37.4Pb. Also, the grain boundary sliding in the fracture surface and the necking of solder joint were observed by FE-SEM.

• New & Renewable Energy
• /
• v.2 no.3
• /
• pp.31-36
• /
• 2006

Superstrate pin amorphous silicon thin-film(a-Si:H) solar cells are prepared on $SnO_2:F$ and ZnO:Al transparent conducting oxides(TCO) in order to see the effect of TCO/p-layers on a-Si:H solar cell operation. The solar cells prepared on textured ZnO:Al have higher open circuit voltage VOC than cells prepared on $SnO_2:F$. Presence of thin microcrystalline p-type silicon layer(${\mu}c-Si:H$) between ZnO:Al and p a-SiC:H plays a major role by causing improvement in fill factor as well as $V_{OC}$ of a-Si:H solar cells prepared on ZnO:Al TCO. Without any treatment of pi interface, we could obtain high $V_{OC}$ of 994mV while keeping fill factor(72.7%) and short circuit current density $J_{SC}$ at the same level as for the cells on $SnO_2:F$ TCO. This high $V_{OC}$ value can be attributed to modification in the current transport in this region due to creation of a potential barrier.

• Nuclear Engineering and Technology
• /
• v.34 no.5
• /
• pp.455-467
• /
• 2002

RELAP5/MOD3.2 was modified to perform the thermal-hydraulic safety analysis for HANARO transients. Several aspects of RELAP5/MOD3.2 were modified or replaced by new features to properly simulate the unique HANARO characteristics such as the finned fuel element, the cooling mechanisms by both plate type heat exchanger and the natural circulation. Especially, the heat transfer packages were modified to be more appropriate for the safety analysis and the heat transfer models were developed for the plate type heat exchanger as well as natural circulation through the pool water. This modified version of RELAP5/MOD3.2 is renamed as RELAP5/HANARO. The thermal-hydraulic simulations of the single fuel pin test and plate type heat exchanger were peformed to assess the realistic predicting capabilities of RELAP5/HANARO and compared with experimental results and manufacturer＇s data in this paper. In addition, the natural circulation experiment using the scaled bundle was simulated to validate the capability of RELAP5/HANARO. The simulation results show almost similar trend with experimental data. Therefore, it is proved that RELAP5/HANARO has a confidence to use for the safety analyses of HANARO.

• Journal of Power System Engineering
• /
• v.19 no.4
• /
• pp.11-16
• /
• 2015

Welding is very popular method for joining two or more metals. In this paper, the three-way factorial design was adopted for obtaining the optimum friction stir welding conditions of Al 5052 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding was $100{\times}100{\times}2mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed of tool and welding speed. As far as this work is concerned, optimum condition for friction stir joint of Al 5052 alloy was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. In addition, the presumed range of tensile strength under the optimal conditions is estimated to be $208.3{\pm}5.7$ MPa with 99% reliability.

• KSTLE International Journal
• /
• v.3 no.1
• /
• pp.1-6
• /
• 2002

The purpose of this paper is to investigate the effects of design parameters on the friction loss in piston skirt. An analytical model to describe the friction characteristics of piston skirt has been presented, which is based on the secondary motion of piston and mixed lubrication theory, It could be shown that the skirt friction closely depends on the side force acted on the piston pin. The side force is inf1uenced by cylinder pressure at low engine speed, but by inertia force at high engine speed. The usage of extensive skirt area and low weight piston is effective to reduce the friction loss at high speed. The low viscosity oil considerably decreases viscous friction as engine speed increases, but it increases boundary friction at low engine speed. From the parametric study, it is found that the skirt axial profile is the most important design parameter related to the reduction of skirt friction.

• Journal of the Korean Wood Science and Technology
• /
• v.23 no.3
• /
• pp.40-47
• /
• 1995

This study was carried out to develop a finite element analysis model that considers the semi-rigid characteristics of a wood-dowel joint, which is different from conventional joints that are used in the field of engineering. Wood-dowel joints are classified as semi-rigid joints that possess the following characteristics: (1) they are less stiffer than rigid joints and (2) their stiffness is determined by the dowel's diameter, depth of dowel embedment in the face member and quantity of pin dowels. In this study a finite element model that considers the changes in stiffness according to the above mentioned factors was developed and its suitability was verified by experiments using a wood-dowel joint test specimen made up of particleboards. After comparing the experimental results and the analysis results of the wood-dowel joint which was applied with the proposed finite element model, less than 10% of error was found which is considered to be negligibly small. Hence this shows that this proposed finite element model can be used to predict deformation of wood-dowel joints.

• Journal of Ocean Engineering and Technology
• /
• v.22 no.6
• /
• pp.35-40
• /
• 2008

The effect of counterpart roughness on abrasive wear characteristics of side plate materials of FRP ship, which were composed of glass fiber and unsaturated polyester resin composites, were investigated at ambient temperature by pin-an-disc friction test. The friction coefficient, wear rate and cumulative wear volume of these materials against SiC abrasive paper were determined experimentally. The wear rate of these materials decreased rapidly with sliding distance and then maintained a constant value. It was increased as counterpart roughness was rougher in a wear test. The cumulative wear volume tended to increase nonlinearly with sliding distance and depended on applied load and sliding speed for these composites. It could be verified by SEM photograph of fracture surface that major failure mechanisms were overlapping layers, microcutting, deformation of resin, delamination, and cracking.

• Composites Research
• /
• v.23 no.3
• /
• pp.1-6
• /
• 2010

Recently, CFRP composite is more and more used in the various fields because of a higher specific modulus, chemical property and so on. Most products using CFRP composite are manufactured by construction of components. Various components are joined with those by bolts and pins. Holes for bolts and pins decrease strength and fatigue life of components, because those act as notch in structures. In this paper, we experimentally evaluated the fatigue life of hole-notched and unnotched weave CFRP plate. Then, we compared the two results and proposed an equation for prediction of fatigue life.

• Proceedings of the KSME Conference
• /
• 2008.11a
• /
• pp.1527-1532
• /
• 2008

45% of the sports accidents is the knee damage and the representative case is the damage of an Anterior Cruciate Ligament (ACL) and the Posterior Cruciate Ligament(PCL). Although the past different views of ACL reconstruction comes to an agreement, the disputes of PCL is remained yet. The most important engineering approach for these various surgery techniques is accurately to understand and to evaluate the fatigue behavior depending on the stress flow and the stress distribution under the allotted load and the cyclic load, which are caused by the graft fixing device, the proximal tibia of the PCL reconstructing structure. Therefore, this study is the basic research of these above facts. The current transtibial tunnel surgery using the cadaveric Achilles tendon grafts is chosen for the various PCL reconstruction. The relationships between the slippage, the extension ratio, and the slippage ratio by the heel bone fixing method and the soft tissue fixing method of the Achilles tendon were also defined. This research will be the essential data to help the resonable operating techniques for the next PCL reconstruction.