• Title/Summary/Keyword: Pilot scale system

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Operation Characteristics of Pilot-Scale Gasification System for Coal Syngas Production (석탄 합성가스 제조를 위한 pilot급 가스화 시스템 운전특성)

  • Chung, Seok-Woo;Jung, Woo-Hyun;Lee, Seung-Jong;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.429-432
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    • 2007
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency, The coal gasification process converts carbon containing coal into a syngas, composed primarily of CO and $H_2$. And the coal syngas can be used as a source for power generation or chemical material production. This paper illustrates the operation characteristics and results of pilot-scale coal syngas production facilities. The entrained-bed pilot scale coal gasifier was operated normally in the temperature range of $1,300{\sim}1,400^{\cdot}C$, $2{\sim}3kg/cm^2$ pressure. And Indonesian KPC coal produced syngas that has a composition of $46{\sim}54$% CO, $20{\sim}26$% $H_2$, and $5{\sim}8$% $CO_2$.

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A Study on the Pyrolysis and Combustion Characteristics of Solid Waste in a Pilot scale Pyrolysis Melting Incinerator (Pilot 규모의 열분해 용융 소각 시스템에서의 열분해 및 연소 특성 연구)

  • Yu, Tae-U;Yang, Won;Park, Ju-Won;Kim, Bong-Keun;Lee, Gi-Bang;Kim, Hi-Yeol;Park, Sang-Shin;Jeon, Keum-Ha
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.168-174
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    • 2006
  • A pilot scale (200kg/hr) pyrolysis melting incineration system is designed and constructed in Korea Institute of Industrial Technology. The incineration process is composed of pyrolysis, gas combustion, ash melting, gas stabilization, waste heating boiler, and bag filter. For each unit process, experimental approaches have been conducted to find optimal design and operating conditions. Especially, a pyrolysis is very important process in that it is a way of energy recirculation and minimizing the waste products. This paper presents major results of the most efficient operating conditions in a pilot scale pyrolysis melting incinerator.

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A Study on the Construction of the Gas Conversion Process System for a Pilot Plant Using a Small-scale Hydrogen Liquefaction System (소규모 수소 액화 시스템을 활용한 파일럿 플랜트의 기체 전환 공정 시스템 구축에 관한 연구)

  • YOUNG MIN SEO;HYUN WOO NOH;TAE HYUNG KOO;ROCK KIL KO;DONG WOO HA
    • Transactions of the Korean hydrogen and new energy society
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    • v.35 no.4
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    • pp.353-362
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    • 2024
  • In this study, several studies were conducted on the construction of gas conversion process system for a pilot plant using a small-scale hydrogen liquefaction system. The pilot plant considered in this study includes a liquefier, a storage tank, an evaporator, a gas booster, and a gas storage tank. First, the suspected leak area of the container was checked using the sprayed method of helium gas. The small-scale hydrogen liquefaction system was designed based on the analysis results of the pre-cooling system and the liquefaction system. Additionally, the program was developed to maintain pressure within vessel for an automatic production of liquid hydrogen. The evaporator for liquid hydrogen was manufactured based on the designed analysis data, and the pollution of gas in the vessel was analyzed through a gas recovery line system.

Removal of Toxicity from Kraft Pulp Mill Effluents by Activated Sludge Process (활성슬러지 공정에 의한 Kraft 펄프 폐수의 독성 제거)

  • Kim, Yeong-Kwan
    • Journal of Korean Society of Water and Wastewater
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    • v.8 no.3
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    • pp.9-18
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    • 1994
  • Activated sludge pilot plant testing was conducted to determine the ability of a well-designed activated sludge treatment system to remove chromic toxicity from the bleached kraft pulp mill effluent. Removals of conventional(BOD and SS) and nonconventional(resin and fatty acids, color, AOX) pollutants were estimated. The pilot plant was operated at steady state for about 10 weeks at an F/M of 0.28 and a sludge age of 8.4 days. The average MLSS concentration was 4,309mg/l, of which volatile fraction was 57%. During the operation period, the BOD removal reaction rate(k) was determined to be 8.2/day at $30^{\circ}C$. The BOD removal was 84 percent, which was 3 to 6 percent lower than expected for full-scale treatment. The chronic toxicity of the activated sludge effluent was tested by employing both Dinnel and the BML protocols. It was found that the pilot plant could achieve in excess of 90 percent reduction in chronic echinoderm toxicity. The data show slight reduction of color and AOX across the activated sludge system. The pilot system, however, demonstrated on excellent removal of resin and fatty acids.

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Development and Fabrication of Heating and Water Sparging Remediation System (HWSRS) for DNAPL-contaminated Groundwater Treatment

  • Lee, Ju-Won;Park, Won-Seok;Gong, Hyo-Young;Lee, Ae-Ri;Kim, Da-Eun;Baek, Seung-Chon;Lee, Jong-Yeol
    • Journal of Soil and Groundwater Environment
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    • v.18 no.6
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    • pp.32-37
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    • 2013
  • The scope of this study was to develop, design, and build an ex-situ remediation system of using the heating and water sparging treatment for the highly volatile DNAPL (Dense Non-Aqueous Phase Liquid) contaminated groundwater, and to conduct pilot testing at the site contaminated with DNAPL. The TCE (Trichloroethylene) removal was at the highest rate of 94.6% with the water sparging at $70^{\circ}C$ in the lab-scale test. The pilot-scale remediation system was developed, designed, and fabricated based on the results of the lab-scale test conducted. During the pilot-scale testing, DNAPL-contaminated groundwater was detained at heat exchanger for the certain period of time for pre-heating through the heat exchanger using the thermal energy supplied from the heater. The heating system supplies thermal energy to the preheated DNAPL-contaminated groundwater directly and its highly volatile TCE, $CCl_4$ (Carbontetrachloride), Chloroform are vaporized, and its vaporized and treated water is return edback to the heat exchanger. In the pilot testing the optimum condition of the HWSRS was when the water temperature at the $40^{\circ}C$ and operated with water sparging concurrently, and its TCE removal rate was 90%. The efficiency of the optimized HWSRS has been confirmed through the long-term performance evaluation process.

Continuous Ethanol Fermentation Using Starchy Raw Material in Pilot Scale Multi-stage CSTR (Pilot Scal Multi-stage CSTR에서 전분질 원료의 연속 에탄올발효)

  • 남기두;이인기;조훈호;최명호;김운식
    • Microbiology and Biotechnology Letters
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    • v.20 no.3
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    • pp.324-328
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    • 1992
  • In order to develop more economic processes, continuous ethanol fermentation from starchy raw materials in a pilot scale multi-stage CSTR was investigated. Ethanol fermentation could be successfully operated for 30 days with naked barley and 60 days with cassava, respectively. Starchy raw materials used for this study were ground and passed through a 20-mesh sieve for low temperature cooking. Under the optimized conditions, the overall productivity of cassava was $1.27g/{\ell}{\cdot}h$ with an ethanol concentration of 9.51% (v/v), which was higher about 2 times than that obtained from a conventional batch system in industrial scale.

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Operation Characteristics of Pilot-scale Acid Gas Removal Process (Pilot 규모 산성가스 제거공정 운전 특성)

  • Lee, Seung-Jong;Yoo, Sang-Oh;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.533-536
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    • 2009
  • The gasification technology is a very flexible and versatile technology to produce a wide variety products such as electricity, steam, hydrogen, Fisher-Tropsch(FT) diesels, Dimethyl Ether(DME), methanol and SNG(Synthetic Natural Gas) with near-zero pollutant emissions. Gasification converts coal and other low-grade feedstocks such as biomass, wastes, residual oil, petroleum coke, etc. to a very clean and usable syngas. Syngas is produced from gasifier including CO, $H_2$, $CO_2$, $N_2$, particulates and smaller quantities of $CH_4$, $NH_3$, $H_2S$, COS and etc. After removing pollutants, syngas can be variously used in energy and environment fields. The pilot-scale coal gasification system has been operated since 1994 at Ajou University in Suwon, Korea. The pilot-scale gasification facility consists of the coal gasifier, the hot gas filtering system, and the acid gas removal (AGR) system. The acid gas such as $H_2S$ and COS is removed in the AGR system before generating electricity by gas engine and producing chemicals like Di-methyl Ether(DME) in the catalytic reactor. The designed operation temperature and pressure of the $H_2S$ removal system are below $50^{\circ}C$ and 8 kg/$cm^2$. The iron chelate solution is used as an absorbent. $H_2S$ is removed below 0.1 ppm in the H2S removal system.

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Pilot Sequence Assignment for Spatially Correlated Massive MIMO Circumstances

  • Li, Pengxiang;Gao, Yuehong;Li, Zhidu;Yang, Dacheng
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.13 no.1
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    • pp.237-253
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    • 2019
  • For massive multiple-input multiple-output (MIMO) circumstances with time division duplex (TDD) protocol, pilot contamination becomes one of main system performance bottlenecks. This paper proposes an uplink pilot sequence assignment to alleviate this problem for spatially correlated massive MIMO circumstances. Firstly, a single-cell TDD massive MIMO model with multiple terminals in the cell is established. Then a spatial correlation between two channel response vectors is established by the large-scale fading variables and the angle of arrival (AOA) span with an infinite number of base station (BS) antennas. With this spatially correlated channel model, the expression for the achievable system capacity is derived. To optimize the achievable system capacity, a problem regarding uplink pilot assignment is proposed. In view of the exponential complexity of the exhaustive search approach, a pilot assignment algorithm corresponding to the distinct channel AOA intervals is proposed to approach the optimization solution. In addition, simulation results prove that the main pilot assignment algorithm in this paper can obtain a noticeable performance gain with limited BS antennas.

A Study on Pilot Scale Cyclonic-DAF Reactor for Cyanobacteria Removal (남조류 제거를 위한 선회식 가압부상장치 현장 적용에 관한 연구)

  • Oh, Hong-Sok;Kang, Seon-Hong;Nam, Sook-Hyun;Kim, Eu-Ju;Koo, Jae-Wuk;Hwang, Tae-Mun
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.21 no.5
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    • pp.17-28
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    • 2018
  • Cyclonic-dissolved air flotation(Cyclonic-DAF), an advanced form of pressure flotation, applies a structure that enables the forming of twirling flows. This in turn allows for suspended matter to adhere to microbubbles and float to the surface of a treatment tank during the process of intake water flowing through a float separation tank. This study conducted a lab-scale test and pursued geometrical modeling using computational fluid dynamics(CFD) to establish a pilot scale design. Based on the design parameters found through the above process, a pilot cyclonic-DAF system($10m^3/hr$) for removing algae was created. Upon developing the pilot-scale cyclonic-DAF system, a type of algae coagulant(R-119) was applied as the coagulant to the system for field testing through which the removal rates of chlorophyll-a and cyanobacteria were evaluated. The chlorophyll-a and harmful cyanobacteria of the raw water at region B, the field-test site, were found to be $177.9mg/m^3$ and 652,500cells/mL respectively. Treated waters applied with 60mg/L and 100mg/L of algae coagulant presented removal efficiencies of approximately 95% and 97%, respectively. The cyanobacteria cell number of the treated waters applied with 60mg/L and 100mg/L of algae coagulant both that were equal to or less than 1,000cells/mL and were below attention level criteria for the issuance of algae boundary.

Optimization of Supercritical Water Oxidation(SCWO) Process for Decomposing Nitromethane (Nitromethane 분해를 위한 초임계수 산화(SCWO) 공정 최적화)

  • Han, Joo Hee;Jeong, Chang Mo;Do, Seung Hoe;Han, Kee Do;Sin, Yeong Ho
    • Korean Chemical Engineering Research
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    • v.44 no.6
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    • pp.659-668
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    • 2006
  • The optimization of supercritical water oxidation (SCWO) process for decomposing nitromethane was studied by means of a design of experiments. The optimum operating region for the SCWO process to minimize COD and T-N of treated water was obtained in a lab scale unit. The authors had compared the results from a SCWO pilot plant with those from a lab scale system to explore the problems of scale-up of SCWO process. The COD and T-N in treated waters were selected as key process output variables (KPOV) for optimization, and the reaction temperature (Temp) and the mole ratio of nitromethane to ammonium hydroxide (NAR) were selected as key process input variables (KPIV) through the preliminary tests. The central composite design as a statistical design of experiments was applied to the optimization, and the experimental results were analyzed by means of the response surface method. From the main effects analysis, it was declared that COD of treated water steeply decreased with increasing Temp but slightly decreased with an increase in NAR, and T-N decreased with increasing both Temp and NAR. At lower Temp as $420{\sim}430^{\circ}C$, the T-N steeply decreased with an increase in NAR, however its variation was negligible at higher Temp above $450^{\circ}C$. The regression equations for COD and T-N were obtained as quadratic models with coded Temp and NAR, and they were confirmed with coefficient of determination ($r^2$) and normality of standardized residuals. The optimum operating region was defined as Temp $450-460^{\circ}C$ and NAR 1.03-1.08 by the intersection area of COD < 2 mg/L and T-N < 40 mg/L with regression equations and considering corrosion prevention. To confirm the optimization results and investigate the scale-up problems of SCWO process, the nitromethane was decomposed in a pilot plant. The experimental results from a SCWO pilot plant were compared with regression equations of COD and T-N, respectively. The results of COD and T-N from a pilot plant could be predicted well with regression equations which were derived in a lab scale SCWO system, although the errors of pilot plant data were larger than lab ones. The predictabilities were confirmed by the parity plots and the normality analyses of standardized residuals.