• Title/Summary/Keyword: Pilot Reactor

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Development of High-rate Nitrogen Removal Process Using Submerged MBR Packed with Granular Sulfur of Pilot Scale Plant (Pilot Scale Plant의 황 충진 MBR을 이용한 고효율의 질소제거 공법 개발)

  • Mun, Jin-Yeong;Hwang, Yong-U;Jo, Hyeon-Jeong
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.3
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    • pp.383-390
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    • 2011
  • In this study, a process combined biofiltration with sulfur-utilizing autotrophic denitrification and membrane separation was proposed to examine the efficiency of nitrogen removal. As an experimental device, hollow-fiber module was installed in the center of reactor to generate the flux forward sulfur layer in the cylinder packed with granular sulfur. In addition, a simple module was installed in activated sludge aeration tank which inside and outside of sulfur-using denitrification module was covered with microfilter and the module was considered as an alternative of clarifier. The experiment for developing new MBR process was carried out for three years totally. As the results of first two-year experiment, successful nitrogen removal performance was revealed with lab-scale test and pliot scale plant using artificial wastewater and actual plating wastewater. In this year, pilot scale test using actual domestic wastewater was performed to prove field applicability. As the results, high-rate nitrogen removal performance was confirmed with about 0.19 kg ${NO_3}^--N/m^3$ day of rate. Also significant fouling and pressure increase were not found during the experiment. And, the production ratio of sulfate and the consumption ratio of alkalinity showed a slightly higher value about 311 mg ${SO_4}^{2-}/L$ and 369 mg $CaCO_3$/L, respectively. In conclusion, the developed MBR process can be utilized as an alternative for retrofiting existing wastewater plants as well as new construction of advanced sewage wastewater treatment plants, with cost-effective merit.

Treatment Efficiency Evaluation of Integrated Two-Phase Pilot-Scale Anaerobic Digestion Using Food Waste Leachate (Pilot Scale 일체형 2상 혐기성소화에서의 음폐수 처리효율 평가)

  • Song, Hancheul;Kim, Dongwook
    • Journal of the Korea Organic Resources Recycling Association
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    • v.24 no.2
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    • pp.51-58
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    • 2016
  • In the Integrated Two-Phase Anaerobic Digestion (ITPAD) process, acid and methane fermentation take place in one reactor, which has advantages to cope with organic load variation and reduce foot-print required, compensating disadvantages of Conventional Separated Two-Phase Anaerobic Digestion (CSTPAD). In the present work, organic matter degradation efficiency and biogas generation amount and other performance parameters of the ITPAD fed with food waste leachate were analyzed. In addition, feasibility study on the ITPAD method was performed by comparing its digestion efficiency with that of the CSTPAD. Organic matter alteration and biogas generation of the integrated method were examined for approximately 130 days based on the 5ton/day scaled pilot plant. Experiment results revealed that organic matter removal rate was 80% for mean food waste leachate input amount of $4.1m^3/day$. The biogas generation rate was $63.0m^3$ per ton of food waste leachate input, corresponding to the input VS amount of $0.724m^3/kg-VS_{added}$, and methane content of generated biogas was approximately 61.3%. The ITPAD has a comparable or higher organic matter removal efficiency compared to the conventional separated two-phase anaerobic digestion method. Consequently, the ITPAD method has a great need to commercialize a food waste leachate treatment technology against highly concentrated organic waste leachate.

Changes of Nitrifying Bacterial Populations in Anaerobic-Anoxic-Oxic Reactors (혐기-무산소-호기 반응조내 질화세균군의 변화)

  • Park, Jong-Woong;Lee, Young-Ok;Go, Jun-Heok;Ra, Won-Sik;Lim, Uk-Min;Park, Ji-Eun
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.2
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    • pp.138-144
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    • 2005
  • This study was carried out to investigate the changes of nitrifying bacterial populations including Nitrosomonas sp. and Nitrobacter sp. in $A^2/O$ pilot plant with the configuration of anaerobic-anoxic-oxic reactors. The suspended nitrifying bacterial populations in mixed liquor and those of attached populations on granular carrier surface made by molded waste tire were analyzed by Fluorescent in situ Hybridization(FISH) method. The nitrification rate of a pilot plant showed the value of $1.97{\sim}2.98\;mg\;N/g$ MLVSS hr. The ratios of suspended ammonia oxidizer including Nitrosomonas sp. (NSO) to total bacteria in each reactor were oxic < anoxic < anaerobic. On the contrary, the ratios of suspended nitrite oxidizer including Nitrobacter sp. (NIT) were anaerobic < anoxic < oxic. The thickness, dry density and mass of the attached biomass on granular carriers were $180{\sim}188\;{\mu}m$, $38.5{\sim}43.9\;mg/cm^3$, $29.4{\sim}32.5\;mg/g$, respectively. Also, the ratios of attached nitrifier to total bacteria on granular carriers were similar regardless of ammonia/nitrite-oxidizer (NSO; 3.2%, NIT; 2.8%) and very low compared to those(NSO; $22.8{\sim}28.4%$, NIT; $17{\sim}26%$) of suspended nitrifier.

Inactivation of Asbestos-Containing Slate Using High-Temperature Plasma Reactor (플라즈마 고온반응기를 이용한 폐슬레이트 비활성화 연구)

  • Yoon, Sungjun;Jeong, Hyeonyi;Park, Byungno;Kim, Yongun;Kim, Hyesu;Park, Jaebong;Son, Byungkoo;Kim, Taewook;Mun, Youngbum;Lee, Sundong;Lee, Jaeyun;Roh, Yul
    • Korean Journal of Mineralogy and Petrology
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    • v.33 no.4
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    • pp.407-417
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    • 2020
  • The capacity of the designated landfill site for asbestos-containing waste is approaching its limit because the amount of asbestos-containing slate is increasing every year. There is a need for a method that can safely and inexpensively treat asbestos-containing slate in large capacity and at the same time recycle it. A cement kiln can be an alternative for heat treatment of asbestos-containing slate. We intend to develop a pilot scale device that can simulate the high temperature environment of a cement kiln using a high temperature plasma reactor in this study. In addition, this reactor can be used to inactivate asbestos in the slate and to synthesize one of the minerals of cement, to confirm the possibility of recycling as a cement raw material. The high-temperature plasma reactor as a pilot scale experimental apparatus was manufactured by downsizing to 1/50 the size of an actual cement kiln. The experimental conditions for the deactivation test of the asbestos-containing slate are the same as the firing time of the cement kiln, increasing the temperature to 200-2,000℃ at 100℃ intervals for 20 minutes. XRD, PLM, and TEM-EDS analyses were used to characterize mineralogical characteristics of the slate before and after treatment. It was confirmed that chrysotile [Mg3Si2O5(OH)4] and calcite (CaCO3) in the slate was transformed into forsterite (Mg2SiO4) and calcium silicate (Ca2SiO4), a cement constituent mineral, at 1,500℃ or higher. Therefore, this study may be suggested the economically and safely inactivating large capacity asbestos-containing slate using a cement kiln and the inactivated slate via heat treatment can be recycled as a cement raw material.

A Study on the Biological Nitrogen Removal of the Chemical Fertilizer Wastewater Using Jet Loop Reactor (Jet Loop 반응기를 이용한 화학비료폐수의 생물학적 질소제거 연구)

  • Seo Jong-Hwan;Lee Chul-Seung
    • Journal of Environmental Science International
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    • v.14 no.2
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    • pp.157-165
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    • 2005
  • This study was conducted to determine optimum design parameters in nitrification and denitrfication of chemical fertilizer wastewater using pilot plant, Jet Loop Reactor. The chemical fertilizer wastewater which contains low amounts of organic carbon and has a high nitrogen concentration requires a post-denitrfication system. Organic nitrogen is hydrolyzed above $86\%$, and the concentration of organic nitrogen was influent wastewater 126mg/L and of effluent wastewater 16.4mg/L, respectively. The nitrification above $90\%$ was acquired to TKN volumetric loading below $0.5\;kgTKN/m^3{\cdot}d$, TKN sludge loading below $0.1\;kgTKN/kgVSS{\cdot}d$ and SRT over 8days. The nitrification efficiency was $90\%$ or more and the maximum specific nitrification rate was $184.8\;mgTKN/L{\cdot}hr$. The denitrification rate was above $95\%$ and the concentration of $NO_3-N$ was below 20mg/L. This case was required to $3\;kgCH_3OH/kgNO_3-N$, and the effluent concentration of $NO_3^--N$ was below 20mg/L at $NO_3^--N$ volumetric loading below $0.7\;kgNO_3^--N/m^3{\cdot}d$ and v sludge loading below $0.12\;kgNO_3^-N/kgVSS{\cdot}d$. At this case, the maximum sludge production was $0.83\;kgTS/kgT-N_{re}$ and the specific denitrfication rate was $5.5\;mgNO_3-N/gVSS{\cdot}h$.

PARAMETRIC STUDIES ON THERMAL HYDRAULIC CHARACTERISTICS FOR TRANSIENT OPERATIONS OF AN INTEGRAL TYPE REACTOR

  • Choi, Ki-Yong;Park, Hyun-Sik;Cho, Seok;Yi, Sung-Jae;Park, Choon-Kyung;Song, Chul-Hwa;Chung, Moon-Ki
    • Nuclear Engineering and Technology
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    • v.38 no.2
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    • pp.185-194
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    • 2006
  • Transient operations for an integral type reactor, SMART-P, have been experimentally investigated using a thermal-hydraulic integral test facility, VISTA (Experimental Verification by Integral Simulation of Transients and Accidents), in order to verify the system design and performance of the SMART-P, a pilot plant of SMART. The VISTA facility was subjected to various accident conditions such as feedwater increase and decrease, loss of coolant flow, and control rod withdrawal accidents in order to elucidate the thermal-hydraulic responses following such accidents and finally to verify the system design of the SMARTP. Full functional control logics have been implemented in the VISTA facility in order to control the required control action for an accident simulation. As one of the sensitivity tests to verify the PRHRS performance, the effects of the initial water level in the compensation tank are experimentally investigated. When the initial water level is 16%, the water is quickly drained and nitrogen gas is then introduced into the PRHR system, resulting in deterioration of the PRHRS performance. It is thus found that nitrogen ingression should be prevented to ensure stable PRHRS operation.

Numerical and Experimental Study of U-Bending of SUS304L Heat Transfer Tubes (SUS304L 튜브의 U-Bending 성형공정에 관한 해석적·실험적 연구)

  • Kim, Y.B.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.405-412
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    • 2014
  • As a major type of heat exchanger, the steam generator (SG) produces steam from heat energy of a nuclear power plant reactor. The steam produced by the steam generator flows into a turbine, and plays an important role in electric power generation. The heat transfer tubes in the steam generator consist of approximately 10,000 U-shaped tubes, which perform a structural role and act as thermal boundaries. The heat transfer tubes conduct the thermal energy between the primary coolant (about $320^{\circ}C$, $157kgf/cm^2$) obtained from the reactor and the secondary coolant (about $260^{\circ}C$, $60kgf/cm^2$) as part of the secondary system. Recently, the heat transfer tubes in the steam generator of the pressurized water reactor (PWR) are primarily produced from Alloy 600 and Alloy 690 seamless tubes. As a pilot study to find process parameters for the cold U-bending process using rotary draw bending, numerical and experimental investigations were conducted to produce U-shaped tubes from long straight SUS304L seamless tubes. 3D finite element simulations were run using ABAQUS Explicit with consideration of the elastic recovery. The process parameters studied were the angular speed, the operation period and the bending angle. Experimental verifications were conducted to insure the suitability of the final U-shaped configurations with respect to both ovality and wall thickness.

Development of Computer Program for Design of the Small Annular Linear Induction EM Pump (소형 환단면 선형유도전자펌프 설계를 위한 전산 프로그램 개발)

  • Kim, H.R.;Nam, H.Y.;Hwang, J.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.05b
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    • pp.137-140
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    • 2002
  • EM(ElectroMagnetic) pump is used for the purpose of transporting liquid sodium coolant with electrical conductivity in the LMR(Liquid Metal Reactor). In the present study, computer program for the pilot annular linear EM pump has been developed for the maximum flowrate with 200 l/min and maximum developing pressure with 3 bar. Firstly, Balance equation is induced by the equivalent circuit method which is commonly employed to analyze linear induction machines and the calculation of the hydraulic pressure drop. Then, design equation is converted to the computer program and optimum pump variables are determined by this code. The code is verified by the comparative analysis with the characteristic of the commercialized pump.

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Evaluation on the Possibility of a Retrofitting Treatment Using Moving Media of Existing Wastewater Treatment (유동상 Media를 이용한 기존하수처리장의 Retrofitting 가능성 평가)

  • Ko, Tae-Ho;Park, Woon-Ji;Lee, Chan-Ki
    • Journal of Industrial Technology
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    • v.25 no.A
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    • pp.133-139
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    • 2005
  • In this study, as MBBR(Moving Bed Biofilm Reactor) process using waste tire media is suggested for retrofitting with advanced wastewater treatment and the removal property of organic matter and nutrient and the capacity of media are evaluated through long-term operation with pilot plant following seasons, the application capacity of retrofitting with MBBR process to a existing wastewater treatment is studied. As a result of the long-term operation of the process, it is proved that there is no loss and abrasion of media, and also that it is possible to secure the sufficient attached bio-mass. The values of organic matter and nutrient in effluent are suitable for the strict discharged water quality standards in every season including winter.

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Automatic Addition Control of the External Carbon Source by the Measurement of ORP in Biological Nitrogen Removal Process (생물학적 질소 제거공정에서 ORP 측정을 통한 외부탄소원의 자동 주입 제어)

  • Shin, Choon-Hwan
    • Journal of Environmental Science International
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    • v.21 no.3
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    • pp.383-390
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    • 2012
  • For the cost-effective biological nitrogen removal (BNR) process whose characteristics of influent have low COD/N ratios, the automatic control system for the addition of external carbon based on oxidation-reduction potential (ORP) data in an anoxic reactor has been developed. In this study, it was carried out with a pilot-scale Bardenpho process which was consisted of anoxic 1, aerobic 1, aerobic 2, anoxic 2, aerobic 3 tank and clarifier. Firstly, the correlation coefficient ($R^2$) of the dosage of external carbon source and ORP value was about 0.97. Consequently, the automatic control system using ORP showed that the dosage of external carbon source was decreased by about 20% compared with a stable dosage of 75 mg/L based on the COD/N ratio of the anoxic influent.