• Title/Summary/Keyword: Pilot Reactor

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Development of PTFE Membrane Bio-reactor (MBR) for Integrating Wastewater Reclamation and Rainwater Harvesting (PTFE막을 이용한 빗물 중수 통합형 MBR 시스템 개발 및 성능 평가)

  • Lee, Taeseop;Kim, Youngjin;Ham, Sangwoo;Hong, Seungkwan;Park, Byungjoo;Shin, Yongil;Jung, Insik
    • Journal of Korean Society on Water Environment
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    • v.28 no.2
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    • pp.269-276
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    • 2012
  • The surface characteristics and performance of PTFE (polytetrafluoroethylene) hollow fiber membranes have been systematically investigated at lab- and pilot-scale to assess their application to membrane-bioreactor, particularly for integrating wastewater reclamation and rainwater harvesting. The PTFE membrane expressed some surface features, such as hydrophobicity, which might enhance membrane fouling. However, lab-scale performance and cleaning experiments under various conditions demonstrated that the PTFE membrane could produce the desirable water flux with good cleaning efficiency, implying easy operation and maintenance due to superior chemical resistance of PTFE membranes. Most of effluent water qualities were met with Korean standard for discharge and reuse, except color. Color level was further reduced by blending with rainwater at 75:25 ratio. Based on the lab-scale experimental results, the pilot plant was designed and operated. Pilot operation clearly showed sTable performance with satisfactory water quality, suggesting that PTFE membrane could be applied for decentralized MBR integrated with rainwater use.

DeNOx Characteristics of Hybrid SNCR-SCR Process in a Pilot Scale Flow Reactor (파일럿 규모 반응기에서 Hybrid SNCR-SCR 공정의 질소산화물 저감 특성)

  • Eom, Won-Hyun;Yoo, Kyung-Seun;Kim, Sung-June
    • Korean Chemical Engineering Research
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    • v.49 no.1
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    • pp.89-94
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    • 2011
  • DeNOx characteristics of hybrid SNCR-SCR process have been investigated in a pilot scale flow reactor. DeNOx efficiency of SNCR reaction was about 80% at $970^{\circ}C$ and hybrid SNCR-SCR process showed 92% at $940^{\circ}C$ with NSR = 2.0. Compared to SNCR process alone, hybrid SNCR-SCR process was more effective at cool side, which is lower than $940{^{\circ}C}$. It should be also noted that ammonia slip from hybrid SNCR-SCR process was below 1ppm at the condition of higher space velocity and the required catalyst volume can be decreased to 2/3 of SCR process. Key factors for DeNOx efficiency of hybrid SNCR-SCR process were found to be $NH_3$ concentration and NOx selectivity of urea injected in SNCR process.

Optimal Operation Condition of Spray Drying Sorber for Simultaneous Removal of Acidic and Organic Gaseous Pollutants (산성 및 유기성 가스의 동시제거를 위한 준건식 세정시스템의 적정 운전 조건)

  • 백경렬;구자공
    • Journal of Environmental Science International
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    • v.10 no.1
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    • pp.59-64
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    • 2001
  • The effect of major operating parameters in spray drying sorber(=SDS) for automatic control for the simultaneous removal of acidic and organic gaseous pollutants from solid waste incinerator was performed. The field experiment was carried out in pilot scale test for the quantification of major operating parameters of hydrophilic and the hydrophobic pollutants. The removal efficiencies of $SO_2$and HCI in the 5wt% slurry condition were being increased with the increase of the stoichiometric ration which is the molecular ratio of lime to the pollutant concentration, and with the decrease of inflow flue gas temperature in the pilot SDS reactor. The removal efficiency along the height of spray drying sorber was closely related to the temperature profile, and more than 90% of total removal efficiency was achieved in an absorption region. For the removal of acidic gas the optimum operating condition considering the economics and a stable operation is the 5wt% of slurry concentration, 1.2 of stoichiometric ratio and 25$0^{\circ}C$ of inflow flue gas temperature. For the organic gases of benzene and toluene the removal efficiencies were 20-60% which is much lower than that of acidic gas. The best removal efficiency was obtained at 1.5 of stoichiometric ratio and 25$0^{\circ}C$ of inflow flue gas temperature. The organic\`s removal efficiency along the height of spray drying sorber was quite different from that of acidic gas, that is, more than 60% of the total removal efficiency for benzene and 90% of the total removal for toluene were achieved in the dried adsorption region, which was formed at the lower or exit part of the reactor.

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Study on a Small-scale Wastewater Treatment System using Biological Aerated Filter (생물학적 호기성필터를 이용한 소규모 하수처리시스템에 관한 연구)

  • Park, Chan G.;Jo, Eun Y.;Kim, Young H.;Park, Sung J.
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.3
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    • pp.41-45
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    • 2014
  • The biological aerated filter (BAF) reactor is regarded as an effective biological wastewater treatment method. It can remove pollutants by carrier filtration and biodegradation. Due to its advantages, which include high biomass retention, tolerance to toxicity, excellent removal efficiency, and slurry separation, BAF has been widely used to remove COD, $NH_4{^+}-N$, phosphorus, and other harmful organic substances. In this study, the BAF reactor was used to remove organic contaminants of domestic wastewater of Korea at both the benchand pilot-scale. The main objectives of this study are to: (i) investigate the removal efficiency of organic contaminants (ex. COD, nitrate, phosphorus) in BAF reactors at both scales; (ii) characterize the small-scale wastewater treatment plant using the BAF reactor. The concentration of COD in the influent increased from 69 to 246 mg/L. During the operation period, the final effluent concentration of COD remained maximum 4.0 mg/L, and the average removal efficiency was above 88%. The present study investigated the removal efficiencies of COD, TN, TP and $NH_4{^+}-N$ from smelting wastewater by BAF system. When treating wastewater in both bench and pilot-scale reactors, the BAF worked well.

3D RANS Simulation and the Prediction by CRN Regarding NOx in a Lean Premixed Combustion in a Gas Turbine Combustor (희박 예혼합 가스터빈 연소기 3 차원 전산 해석 및 화학반응기 네트워크에 의한 NOx 예측)

  • Yi, Jae-Bok;Jeong, Dae-Ro;Huh, Kang-Yul;Jin, Jae-Min;Park, Jung-Kyu;Lee, Min-Chul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.12
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    • pp.1257-1264
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    • 2011
  • This paper presents 3D simulation by STAR-CCM+ for lean premixed combustion in a stationary gas turbine combustor with separate pilot and main nozzles. The constant for the source term in the flame area density transport equation was modified to account for a low global equivalence ratio and validated against measurement data. A Partially-premixed Coherent Flame Model(PCFM) involves propagation of a laminar premixed flame with the predicted flame surface density and equilibrium assumption in the burned gas with spatial inhomogeneity. The conditions for cooling by radiation and convection are considered for accurate determination of the heat flux on the wall. A parametric study is of the pilot-fuel-to-total-fuel-ratio is carried out. A chemical reactor network (CRN) was constructed on the basis of the 3D simulation results and compared against measurements of NOx.

Design of the Fixed-Bed Catalytic Reactor for the Maleic Anhydride Production (무수마레인산 생산을 위한 고정층 촉매 반응기 설계)

  • Yoon, Young Sam;Koo, Eun Hwa;Park, Pan Wook
    • Applied Chemistry for Engineering
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    • v.10 no.3
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    • pp.467-476
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    • 1999
  • This paper analyzed the behavior of fixed-bed catalytic reactor (FBCR) which synthesizing maleic anhydride(MA) from the selective oxidation of n-butane. The behavior of FBCR describing convection-diffusion-reaction mechanism is examined by using two-dimensional pseudohomogeneous plug-flow transient model, with the kinetics of Langmuir-Hinshelwood type. Prediction model is composed by optimum parameter estimation from temperature profile, yield and conversion of single FBCR on operating condition variations of Sharma's pilot-plant experiment. A double FBCR with same yield and conversion for single FBCR generated a $8.96^{\circ}C$ lower hot spot temperature than a single FBCR. We could predict parametric sensitivity according to the variation of possible operating condition (temperature, concentration, volumetric flow of feed reactant and coolant flow rate) of single and double FBCR. Double FBCR showed the behavior of more operating range than single FBCR. Double FBCR with nonuniform activities could assure safety operation condition for the possible variation of operating condition. Also, double FBCR had slightly higher than the single FBCR in conversion and yield.

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Fouling Characteristics in Submerged Membrane System of Two-Phase Anaerobic Reactor for Piggery Wastewater Treatment (축산폐수 처리를 위한 막결합형 이상 혐기성 반응조에서 여과막 저항특성)

  • Lee, Sang-Min;Jung, Jin-Young;Chung, Yun-Chul
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.3
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    • pp.523-533
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    • 2000
  • A two-phase anaerobic reactor with submerged membrane system was developed for increasing acidogen concentration and methane recovery. The membrane used was mixed esters of cellulose of $0.5{\mu}m$ pore size and $0.8m^2$ of effective surface area. The methanogenic reactor comprised of UASB (Upflow Anaerobic Sludge Blanket) and AF (Anaerobic Filter). COD removal efficiency was 70~80% and the methane content in the biogas increased up to 90% for the submerged membrane system in the anaerobic reactor. As the cake resistance of membrane caused a serious problem, stainless steal prefilters (40, 53, $63{\mu}m$) and air backwashing methods were applied to minimize the cake resistance effectively. Among the tested prefilters. the $63{\mu}m$ prefilter showed the best performance for reduction of cake resistance and a successful long-tern operation. By cleaning with alkali first and acidic solution later. the permeate flux decreased by long term operation was recovered to 89% of that with a new membrane.

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A Study on High Strength Nitrogen Wastewater Treatment and Sludge Granulation Characteristics in a Pilot-scale Air-lift Sequencing Batch Reactor (파일럿 규모의 공기 유동 연속회분반응기에서 고농도 질소제거 및 슬러지 그래뉼화 특성 연구)

  • Lee, Soochul;Kim, Dong-Jin
    • Clean Technology
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    • v.18 no.4
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    • pp.398-403
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    • 2012
  • Selective nitrification and granulation have been carried out in a pilot scale air-lift sequencing batch reactor (SBR) for stable and economical nitrogen removal from wastewater. The SBR showed about 100% nitrification efficiency up to 1.0 kg ${NH_4}^+-N/m^3{\cdot}d$, about 90% efficiency at 1.0-2.0 kg ${NH_4}^+-N/m^3{\cdot}d$, and it was less than 90% when the load was higher than 2.0 kg ${NH_4}^+-N/m^3{\cdot}d$. Nitrite accumulation was induced by selective inhibition of nitrite oxidizing bacteria by free ammonia inhibition and dissolved oxygen limitation. For the purpose, high nitrite ratio (> 0.95) was obtained by keeping the pH higher than 8.0 and dissolved oxygen lower than 1.5 mg/L. In addition, sludge granulation was achieved by keeping reactor settling time to 5 minutes to wash out poor settling sludge and to promote the growth of granulation sludge. The operation accelerated sludge granulation and the sludge volume index (SVI) decreased and stably maintained to less than 75 in 60 days.

Effect of pH on Phase Separated Anaerobic Digestion

  • Jung, Jin-Young;Lee, Sang-Min;Shin, Pyong-Kyun;Chung, Yun-Chul
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.5 no.6
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    • pp.456-459
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    • 2000
  • A pilot scale experiment was performed for a year to develop a two-phase anaerobic process for piggery wastewater treatment (COD: 6,000mg/L, BOD: 4,000mg/L, SS: 500mg/L, pH 8.4, alkalinity 6,000mg/L). The acidogenic reactor had a total volume of 3㎥, and the methanogenic reactor, an anaerobic up-flow sludge filter, combining a filter and a sludge bed, was also of total volume 3㎥(1.5㎥ of upper packing material). Temperatures of the acidogenic and methanogenic reactors kept at 20$^{\circ}C$ and 35$^{\circ}C$, respectively. When the pH of the acidogenic reactor was controlled at 6.0-7.0 with HCl, the COD removal efficiency increased from 50 to 80% over a period of six months, and as a result, the COD of the final effluent fell in the range of 1,000-1,500 mg/L. BOD removal efficiency over the same period was above 90%, and 300 to 400 mg/L was maintained in the final effluent. The average SS in the final effluent was 270 mg/L. The methane production was 0.32㎥ CH$_4$/kg COD(sub)removed and methane content of the methanogenic reactor was high value at 80-90%. When the pH of the acidogenic reactor was not controlled over the final two months, the pH reached 8.2 and acid conversion decreased compared with that of pH controlled, while COD removal was similar to the pH controlled operation. Without pH control, the methane content in the gas from methanogenic reactor improved to 90%, compared to 80% with pH control.

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A Sensitivity Study of a Steam Generator Tube Rupture for the SMART-P (SMART 연구로의 증기발생기 전열관 파열사고 민감도 분석)

  • Kim Hee-Kyung;Chung Young-Jong;Yang Soo-Hyung;Kim Hee-Cheol;Zee Sung Quun
    • Journal of the Korean Society of Safety
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    • v.20 no.2 s.70
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    • pp.32-37
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    • 2005
  • The purpose of this study is for the sensitivity study f9r a Steam Generator Tube Rupture (SGTR) of the System-integrated Modular Advanced ReacTor for a Pilot (SMART-P) plant. The thermal hydraulic analysis of a SGIR for the Limiting Conditions for Operation (LCO) is performed using TASS/SMR code. The TASS/SMR code can calculate the core power, pressure, flow, temperature and other values of the primary and secondary system for the various initiating conditions. The major concern of this sensitivity study is not the minimum Critical Heat Flux Ratio(CHFR) but the maximum leakage amount from the primary to secondary sides at the steam generator. Therefore the break area causing the maximum accumulated break flow is researched for this reason. In the case of a SGIR for the SMART-p, the total integrated break flow is 11,740kg in the worst case scenario, the minimum CHFR is maintained at Over 1.3 and the hottest fuel rod temperature is below 606"I during the transient. It means that the integrity of the fuel rod is guaranteed. The reactor coolant system and the secondary system pressures are maintained below 18.7MPa, which is system design pressure.