• Journal of the Korean Wood Science and Technology
• /
• 제39권1호
• /
• pp.21-27
• /
• 2011

This study was carried out to examine properties of water resistant plywood by using serum protein adhesive which is natural, environment-friendly and human-friendly. For the preparation of the serum protein adhesive, pig blood from slaughterhouse was centrifuged and serum was separated from corpuscles and concentrated to 30% by dry weight basis. This concentrated serum protein was modified with PF resin (50% NVC) with the ratio of 9 : 2.5. Plywood made by this modified serum protein gave 1.21 N/$mm^2$ of dry bonding strength, 0.80 N/$mm^2$ of wet boil bonding strength, 0% of cyclic delamination test value, and 0.025 ppm of HCHO emission, which met the excellent super $E_0$ grade and water resistant plywood.

• 농업생명과학연구
• /
• 제46권2호
• /
• pp.43-48
• /
• 2012

거대억새 자원의 활용도 제고방안의 일환으로 거대억새 파티클을 이용하여 보드를 제조하고 수지첨가량, 수지타입 및 밀도에 따른 물성을 검토하였다. 흡수율은 보드의 밀도 및 수지첨가량이 증가할수록 감소하였으며, 휨강도와 박리강도는 밀도 및 수지 첨가량이 증가할수록 파티클간 결합력이 강해져 증가하였다. 두께 팽창률은 보드의 밀도가 증가함에 따라 증가하였고 수지 첨가량이 많을수록 감소하였다. 수지타입에 따라 두께 팽창률과 흡수율은 액상 페놀수지로 제조한 보드가 더 나은 치수안정성을 보였고, 보드밀도 $0.4g/cm^3$ 로 제조한 경우 수지 첨가율 11~13% 일 때 휨강도는 분말상 및 액상 페놀수지 간에 차이가 없었으며, 박리강도는 액상의 페놀수지로 제조한 보드가 더 좋은 값을 나타내었다.

• Journal of the Korean Wood Science and Technology
• /
• 제51권2호
• /
• pp.81-97
• /
• 2023

The aim of this study were to evaluate tannin resorcinol formaldehyde (TRF) for the preparation of cross-laminated timbers (CLTs) made from fast-growing tree species and to analyze the physical and mechanical properties of CLTs. TRF copolymer resin was prepared by using the bark extracts of Swietenia mahagoni (L.) Jacq. It was observed that the TRF adhesive possessed less solid content (23.59%), high viscosity (11.35 poise), and high pH values (10.0) compared to the standard phenol resorcinol formaldehyde. The TRF adhesive was applied to produce CLTs with the addition of 15% tapioca and flour as an extender. The six-layered CLTs were produced from sengon (Falcataria moluccana Miq.), jabon [Anthocephalus cadamba (Roxb) Miq.], coconut (Cocos nucifera L.), and the combination of coconut-jabon and coconut-sengon wood. The analysis of variance revealed that the layer composition of CLT significantly affected the physical and mechanical properties of the beam. While the modulus of rupture met the standard, the moisture content and modulus of elasticity values did not fulfill JAS 1152-2007. All of the CLTs produced in this study demonstrated low formaldehyde emission, ranging from 0.001 mg/L to 0.003 mg/L, thereby satisfying the JAS 1152 for structural glue laminated timber.

• Journal of the Korean Wood Science and Technology
• /
• 제33권5호통권133호
• /
• pp.66-75
• /
• 2005

Soybean-based adhesives have recently been reconsidered as alternatives to petroleum-based adhesives due to the uncertainty of availability of petrochemical products and the increased demand for wood adhesives. This study was conducted to investigate the adhesive properties of alkaline phenolic soy (APS) resin for hybrid poplar flakeboard. The APS resin was formulated by crosslinking an alkaline soy flour hydrolyzate with lab-prepared PF resin in the soy hydrolyzate to PF resin weight ratios of 70/30, 60/40, and 50/50. The APS resins were used to fabricate homogeneous hybrid poplar flakeboards with different resin solid levels (5%, 7%, and 9%), press temperatures (175 and $200^{\circ}C$), and press times of 8 and 10 minutes. The IB, wet MOR, and dimensional stability properties of board improved with increasing press time, press temperature, and PF level in APS resins. Increasing press time can be used to offset poor IB strength associated with a 9% resin solid level and the excessive moisture content in the mat. The following conditions were concluded to meet the requirements of the CSA standard for exterior-grade flakeboard: a 50% PF level, a 5% resin content, a $200^{\circ}C$ press temperature, and an 8 minute press time.

• Korean Chemical Engineering Research
• /
• 제46권2호
• /
• pp.301-309
• /
• 2008

본 연구에서는 레졸수지 합성에서 부가반응 실험변수인 F/P 몰비, 촉매 wt% 및 반응온도가 페놀치환체에 미치는 영향을 2단 실험계획법을 사용하여 실험하고 실험 결과를 삼원변량분석법(ANOVA, SPSS)을 사용하여 해석하였다. 페놀치환체는 반응시간 300분에서 F/P 몰비가 높을수록, 반응온도가 낮을수록, 촉매량이 적을수록 증가하는 경향을 보였고 ortho 지향성이 있음을 확인하였다. 레졸형 페놀수지의 합성에서 페놀계 치환체의 해리반응과 메틸렌글리콜 형태의 포름알데하이드의 분율을 고려하는 Zavitsas류의 속도론 모델을 단순화시킨 기초반응 모델을 제시하고 Zavitsas류의 속도론 모델과 비교하였다. 기초반응 모델은 평균적으로 2.79%의 오차를 보였으며 Zavitsas류 모델의 오차인 3.27%와 비슷한 값을 보이는 것을 확인하였다. 따라서 본 논문에서 제시한 기초반응 모델은 레졸합성의 부가반응 속도론 연구에 적용 가능하다고 판단된다.

• Journal of the Korean Wood Science and Technology
• /
• 제29권3호
• /
• pp.27-35
• /
• 2001

Four different sources of wood-fibers from Eucalyptus, Italian poplar, hemlock, and mixed species fibers were used to study the influence of their fiber characteristics on the performance of medium density fiberboard (MDF) panels bonded with both urea-formaldehyde (UF) and phenol-formaldehyde (PF) adhesives. Included fiber characteristics were fiber length, size distribution, bulk density, and acidity. Physical and mechanical properties of MDF panels manufactured by dry process using these different fibers were determined for the comparison of board performance. Two hardwood species had a large fraction of short fibers resulting in a higher bulk density while very long hemlock fibers had lower bulk density. Fiber acidity was revealed to strongly affect the internal bond (IB) strength of MDF panels bonded with UF resins. MDF panels made from mixed species fibers showed highest IB strength of all panels prepared. UF-bonded MDF panels showed poor dimensional stability. In conclusion, the present study showed that wood-fiber characteristics such as fiber length, bulk density, and acidity affect the performance of MDF boards, and also suggested that fiber characteristics be considered for MDF panel manufacture.

• 한국산림과학회지
• /
• 제60권1호
• /
• pp.51-57
• /
• 1983

고온경화형(高温硬化型) 수용성(水溶性) 요소(尿素) 페놀공축합수지(共縮合樹脂)의 제조(製造)몰비(比)를 각각 달리 제조(製造)하고 페놀수지(樹脂)의 경우 촉매(觸媒)를 달리 제조(製造)하여 이들 접착제(接着劑)의 성질(性質)과 그 접착강도(接着強度)를 Kapur 합판제조(合板製造)를 통(通)하여 구명(究明)한 결과(結果) 다음과 같은 결론(結論)를 얻었다. 1) 각(各) 접착제(接着劑)로써 열압(熱壓)하여 제조(製造)된 합판(合板)의 비중(比重)은 단판(單板)의 비중(比重)에 따른 영향(影響)을 받아 0.67부터 0.82까지를 보였으며 합판(合板)의 기건함수율(氣乾含水率)은 모두 KS규격(規格)을 만족시켰다. 2) 상태접착력(常態接着力) 및 준내수접착력(準耐水接着力)의 경우, 페놀수지(樹脂)를 제외하고 60%고형분수지(固形分樹脂)가 50%고형분수지(固形分樹脂)보다 높은 값을 보였고 요소(尿素)와 페놀의 공축합비(共縮合比)에 따른 결과(結果)는 20%페놀함량(含量)의 요소(尿素) 폐놀공축합수비(共縮合樹脂)가 제일 높았고 70% 페놀함량(含量)의 수지(樹脂)가 제일 낮았다. 목분증량(木粉增量)은 50%페놀함량(含量) 이상(以上)의 공축합수비(共縮合樹脂)에서 접착력(接着力) 상승에 유효(有效)하였고 특히 50%고형분(固形分)의 경우, 알카리촉매 페놀수지(樹脂)를 포함하여 현저하였다. 페놀수지제법(樹脂製法) 중 양자겸용법이 최고(最高)의 접착력(接着力)을 과시하였고 알카리촉매법이 제일 낮았다. 준내수접착력(準耐水接着力)의 경우 요소수지(요소수지)는 제일 하위집단(下位集團)에 속하였다. 3) 내수접착력(耐水接着力)의 경우, 페놀수지제법(樹脂製法) 중 알카리 산(酸) 양자겸용법(兩者謙用法)을 택하는 것이 가장 좋고 알카리촉매법(觸媒法)은 반드시 목분증량(木粉增量)을 하는 것이 필요(必要)하다. 10%페놀함량(含量) 요소(尿素) 폐놀 공축합수비(共縮合樹脂)도 유효(有效)한 내수접착력(耐水接着力)을 과시하였다.

• Korea-Australia Rheology Journal
• /
• 제20권2호
• /
• pp.59-63
• /
• 2008

A theoretical model was developed to describe the flow behavior of a filled polymer in the packing stage of reaction injection molding and predict the residual stress distribution of thin injection-molded parts. The model predictions were compared with experiments performed for phenol-formaldehyde resin filled with wood dust and cured by urotropine. The packing stage of reaction injection molding process presents a typical example of complex non-isothermal flow combined with chemical reaction. It is shown that the time evolution of pressure distribution along the mold cavity that determines the residual stress in the final product can be described by a single 1D partial differential equation (PDE) if the rheological behavior of reacting liquid is simplistically described by the power-law approach with some approximations made for describing cure reaction and non-isothermality. In the formulation, the dimensionless time variable is defined in such a way that it includes all necessary information on the cure reaction history. Employing the routine separation of variables made possible to obtain the analytical solution for the nonlinear PDE under specific initial condition. It is shown that direct numerical solution of the PDE exactly coincides with the analytical solution. With the use of the power-law approximation that describes highly shear thinning behavior, the theoretical calculations significantly deviate from the experimental data. Bearing in mind that in the packing stage the flow is extremely slow, we employed in our theory the Newtonian law for flow of reacting liquid and described well enough the experimental data on evolution of pressure.

• Journal of the Korean Wood Science and Technology
• /
• 제39권5호
• /
• pp.381-389
• /
• 2011

The effect of organoclays on the mechanical properties of cured phenol formaldehyde resin and oriented strand lumber made from Mountain Pine Beetle killed pine strands was analyzed. Three organoclays were used: a natural montmorillonite, hydrophobic organically modified 10 A, and hydrophilic organically modified 30 B. The oriented strand lumber samples were less creep deformation as well as improved internal bonding strength by adding organoclays in the order of 10 A 2% > MMT 2% > 30 B 2% > control. Furthermore, time-temperature superposition (TTS) analysis was proved to be able to predict the long-term creep behavior of MPB-OSL samples.

• 한국복합재료학회:학술대회논문집
• /
• 한국복합재료학회 2004년도 춘계학술발표대회 논문집
• /
• pp.55-58
• /
• 2004

Phenolin resin, prepared form phenol and formaldehyde, is one of the oldest thermosetting resins available. Phenolic resins are cured via condensation polymerization with evolution of water, which in molding process is a big problem. The use of phenolic resins in glass fiber composites is growing, primarily due to their low flame spread, low smoke generation and low smoke toxicity properties. SMC of phenolics has been rearched since the 1986. The technology challenge was to match resin viscosity, handling and cure with those for the polyester SMC to avoid any special processing for fabricators and end users. Phenolic SMC was chosen because of the ease of molding to the required shape with light- weight, thin wall structure and with excellent fire protection.