• Title/Summary/Keyword: Personal Manufacturing

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The Development of Small and Medium Watergate Design System to the CIM Basement (CIM 기반용 중.소형 수문설계시스템 개발)

  • 성백섭;박창언;김일수;김인주;차용훈;김성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.330-335
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    • 2001
  • Characteristics of the present world market include demanding and sophisticated customers, requirement of high quality and innovative products, greater product diversity, increasing labour and products costs, availability of diverse alternatives to the customers and smaller batch sizes to satisfy a variety of customer profiles. To fulfil these characteristics, manufacturing companies need to be flexible adaptable, proactive and able to produce variety of products in short time at low cost. The aim of the study is to develop a computer-aided design system for water-gate on AutoCAD R2000 system. The developed system has been written in AutoCAD and VisualLISP with a personal computer, and is composed four modules which are the gate-lifter input module, guide-frame input module, and upgrade module. Based on knowledge-based rules, the system is designed by considering several factors, such as width and height of a water-gate, material, object of product and maximum depth of water.

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Key Issues and Challenges of Semiconductor Supply Chain Management (반도체 공정의 공급 사슬망 관리)

  • Ryu, Jun-Hyung;Lee, In-Beum
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.571-580
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    • 2008
  • Little attention has been given to semiconductor manufacturing in the chemical engineering and process systems engineering perspective in spite of the fact that it consists of numerous chemical processes. This paper particularly investigates the issues in semiconductor manufacturing supply chain management. From the personal industrial experience and research progresses, relevant research and information will be introduced to address the key issues and challenges. Some remarks for future research challenges are made in the end.

A Study on the Computer -Aided Design System of Axisymmetric Deep Drawing Process (축대칭 디프 드로잉 제품의 공정설계 시스템에 관한 연구)

  • Park, S.B.;Choi, Y.;Kim, B.M.;Choi, J.C.;Kim, B.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.147-154
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    • 1995
  • In this paper, a computer-aided design system for axisymmetric deep drawing process will be described. An approach to the system is based on the knowledge based system. The system has been written in AutoLISP with personal computer. The system is composed of four main modules, such as input , geometrical design, test & rectification and user modification . The system which aids designer provides powerful capabilities for the design of axisymmetric deep drawing process.

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Worker Exposure to Asbestos Fibers in Asbestos Slate Manufacturing and Asbestos Textile Industries (석면슬레이트 제조 및 석면방직사업장 근로자의 석면분진폭로)

  • 박두용;백남원
    • Journal of Environmental Health Sciences
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    • v.14 no.2
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    • pp.13-27
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    • 1988
  • Two asbestos slate manufacturing and seven asbestos textile plants in Korea were surveyed from May 20 to July 2, 1987. The purposes of this study were to evaluate 1) worker exposure to asbestos, 2) compliance to the standards and 3) the efficiency of existing local exhaust systems. Sixty-two personal samples and eighty-three area samples were collected and analyzed using "NIOSH 7400" method. Results of this study were as follows. 1. The asbesots exposure concentrations in asbestos textile plants were 1.3 - 14.3 fibers/cc(geometric mean(GM), 4.4 fibers/cc). 2. Worker exposure level to asbestos fiber in asbestos slate manufacturing industry was 0.21 fibers/cc during wet processing, which is below the Korean Standard of 2 fibers/cc. 3. Most local exhaust systems installed in asbestos textile plants were inadequately designed. 4. Ninety-six percent of the 145 samples exceeded the U.S. Occupational Safety and Health Administration (OSHA) Permissible Exposure Limit (PEL) of 0.2 fibers/cc and forty-nine percent of the samples exceeded the Korean Standatd of 2 fibers/cc.

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Development of CAPP(Computer Aided Process Planning) Expert System using manufacturing process DB (생산공정 DB를 이용한 CAPP 전문가시스템 개발)

  • Ban C.W.;Jang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.623-624
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    • 2006
  • Over the past decade, changes in product development processes and increased consumer demands have dramatically influenced engineering working practices and targets. The information technology revolution has made its appearance concurrent to this relentless escalation in product engineering requirement. It has offered hopes for improved productivity despite these increasing demands. The wide availability of personal computing power, virtually inexhaustible sources of information and an abundance of computerized engineering tools have created great expectations. CAPP (Computer Aided Process Planning) Expert system and database were developed using VB.NET and Microsoft SQL 2000 Server.

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Implementation of a process control language for pager manufacturing (호출기 자동 생산 제어 프로그램 언어 구현)

  • Jeon, Se-Jung;Yi, Keon-Young
    • Proceedings of the KIEE Conference
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    • 1998.07g
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    • pp.2405-2407
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    • 1998
  • Implementation of a process control language for a pager manufacturing is dealt in this paper. The pager manufacturing process is consisted of a tune and an exam part. In the tune part, three capacitor trimmers are tuned to optimize the state of the pager. In the exam part, message receiving status with the arbitrary calling is tested using a vision system. The program has the ability to reuse the address discarded in the exam part when the, pager testing is not working properly even though there exist the processing gaps between two processes. The system is composed of a personal computer(PC586) and TEM-cells, Flex pager testers, an oscilloscope, a camera, and actuators. Visual Basic running on the Windows 95 is used to implement the control software which has the GUI to make an operator convenient. The validity of applying the completed program to practical machines, which are developing in the KITECH, is shown by using the virtual machine.

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CAD/CAM System Development for Automatic Creation and Manufacturing of Three Dimension Objects (입체 형상의 자동생성 및 가공을 위한 CAD/CAM 시스템 개발)

  • 조성철
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.54-60
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    • 1993
  • The purpose of this study is to develop a CAD/CAM system for automatic creation and manufacturing of three dimension objects. The computer system used in this study made RAM 2M, CPU 80386, VGA graphic card. The results in this paper are as follows ; 1. By interconnect PC(personal computer) and NC(numerical control) milling machine with RS232C connector, we was constructed with CAD/CAM system. 2. The developed algorithm in this study is able to be design of three dimension object on the computer CRT and manufacturing of NC milling machine. 3. Because of design and modifying on the PC of objects, we can be saving time, cost and improvable precision of objects. 4. Essentially, we expect industrial accident to reduse according as we takes advantage of CAD/CAM system.

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Insights Into Emissions and Exposures From Use of Industrial-Scale Additive Manufacturing Machines

  • Stefaniak, A.B.;Johnson, A.R.;du Preez, S.;Hammond, D.R.;Wells, J.R.;Ham, J.E.;LeBouf, R.F.;Martin, S.B. Jr.;Duling, M.G.;Bowers, L.N.;Knepp, A.K.;de Beer, D.J.;du Plessis, J.L.
    • Safety and Health at Work
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    • v.10 no.2
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    • pp.229-236
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    • 2019
  • Background: Emerging reports suggest the potential for adverse health effects from exposure to emissions from some additive manufacturing (AM) processes. There is a paucity of real-world data on emissions from AM machines in industrial workplaces and personal exposures among AM operators. Methods: Airborne particle and organic chemical emissions and personal exposures were characterized using real-time and time-integrated sampling techniques in four manufacturing facilities using industrial-scale material extrusion and material jetting AM processes. Results: Using a condensation nuclei counter, number-based particle emission rates (ERs) (number/min) from material extrusion AM machines ranged from $4.1{\times}10^{10}$ (Ultem filament) to $2.2{\times}10^{11}$ [acrylonitrile butadiene styrene and polycarbonate filaments). For these same machines, total volatile organic compound ERs (${\mu}g/min$) ranged from $1.9{\times}10^4$ (acrylonitrile butadiene styrene and polycarbonate) to $9.4{\times}10^4$ (Ultem). For the material jetting machines, the number-based particle ER was higher when the lid was open ($2.3{\times}10^{10}number/min$) than when the lid was closed ($1.5-5.5{\times}10^9number/min$); total volatile organic compound ERs were similar regardless of the lid position. Low levels of acetone, benzene, toluene, and m,p-xylene were common to both AM processes. Carbonyl compounds were detected; however, none were specifically attributed to the AM processes. Personal exposures to metals (aluminum and iron) and eight volatile organic compounds were all below National Institute for Occupational Safety and Health (NIOSH)-recommended exposure levels. Conclusion: Industrial-scale AM machines using thermoplastics and resins released particles and organic vapors into workplace air. More research is needed to understand factors influencing real-world industrial-scale AM process emissions and exposures.

Determination of Airborne Fiber Size and Concentration in RCF Manufacturing and Processing Factories (세라믹 섬유 제조 및 가공 공정에서 발생된 공기중 섬유의 농도 및 크기 분포)

  • 신용철
    • Journal of Environmental Health Sciences
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    • v.26 no.4
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    • pp.21-28
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    • 2000
  • Various man-made mineral fibers(MMMF) including refractory ceramic fiber(RCF) have been used widely in industries as insulation materials. The effect of fibrous dust on human health depends on fiber size, concentration (exposure level), and durability in biological system. Therefore, these parameters should be determined to evaluate accurately the potential risk of fibers on human health. The purpose of this study was to characterize the size of airborne fiber and the workers' exposure to airborne fibers in refractory ceramic fiber manufacturing and processing factories. Airborne fibers were collected on 25-mm mixed cellulose ester membrane filters at personal breathing zones, and analyzed by A and B counting rules of the National Institute for Occupational Safety and Health(NIOSH) Method # 7400. The average ratios of the fiber density by B rule to the fiber density by A rule was 0.84. This result indicates that the proportion of respirable fibers (<3 ${\mu}{\textrm}{m}$ diameter) in air samples was high. The average diameter and length of airborne fibers were 1.05${\mu}{\textrm}{m}$ and 35${\mu}{\textrm}{m}$, respectively. The average fiber concentrations (GM) of all personal samples was 0.26f/cc, and the average concentration was highest at blanket cutting and packing processes. The fifty seven percent of personal air samples was exceeded the proposed American Conference of Governmental Industrial Hygienists(ACGIH) Threshold Limit Value(TLV), i.e. 0.2 f/cc. It was concluded that the RCF industrial workers had the higher potential health risk due to small fiber diameter, long fiber length, and high exposure level to the airborne fibers.

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Modeling Technology on Free-form Surface of a New Military Personal Head using Quick Surface Method (퀵서피스기법을 이용한 신장병 두상의 자유곡면 모델링 기술)

  • Lee, Yong-Moon;Hwang, Tae-Son;Kim, Hun;Nam, Hee-Tae;Lee, Kee-Hwan;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.170-176
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    • 2018
  • Recently, weapon system requires personal protection products due to the explosion of rapid-fire explosion, which is considered to be multi threat in modernization, complication and war against terrorism. However, the conventional Korean military bullet protection helmets are not suitable for wearing convenience and combatant interoperability in terms of ergonomic. In this paper, we propose a suitable 3D Scanning method for the head, and compare the measured 3D dimension with the existing 2D measurement value to identity the reliability. Reverse engineered soldier head using the quick surface method was realized with a perfect free-form surface and satisfactory tolerance range (${\pm}0.2mm$). Through the comparison of 3D and 2D measured head dimensions, the absolute error value was 0.73 mm on average and relative error was 0.35 %, confirming the high accuracy of the 3D scan modeling. Also, quick surface method using 3D scanner is suggested a fast and accurate skill for ergonomics in obtaining the head modeling needed for military's personal bullet protection helmet design.