• Title/Summary/Keyword: Penetration-hole

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Metal Drilling using Amplitude Modulated Laser Pulse (AM 변조된 레이저 펄스를 이용한 금속 Drilling)

  • Kim, Ho-Seong
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1210-1212
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    • 1994
  • An amplitude modulation technique for increasing the laser penetration efficiency for metals has been studied. By chopping electro-optically Nd:YAG laser pulse, the threshold energy for reliable hole drilling was decreased significantly and the penetration depth was increased. It was observed that the effect of chopping was optimal at 8-12 kHz with 60% duty cycle. It is believed that this improvement is due to an increase in the vapor recoil pressure and reduced plasma screening.

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Measurement of Film Cooling Effectiveness and Heat Transfer of Rectangular-Shaped Film Cooling Holes (사각홀에서 막냉각 효율 및 열전달계수의 측정)

  • 이윤석;이동호
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.5
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    • pp.365-376
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    • 2002
  • An experimental study has been conducted to measure the local film-cooling effectiveness and the heat transfer coefficient for a single row of rectangular-shaped holes. four different cooling hole shapes such ai a straight rectangular hole, a rectangular hole with laterally expanded exit, a circular hole and a two-dimensional slot are tested. A technique using thermochromic liquid crystals determine adiabatic film cooling effectiveness values and heat transfer coefficients on the test surface. Both film cooling effectiveness and heat transfer coefficient are measured for various blowing rates and compared with the results of the cylindrical ho1es and the two-dimensional slot. The flow patterns downstream of holes are calculated numerically using a cummercial package. The results show that the rectangular hopes provide better peformance than the cylindrical holes. For the rectangular holes with expanded exit, the penetration is reduced significantly, and the higher and more uniform cooling Peformance is obtained even at relatively high blowing rates.

The Effect of Injection Angle and Nozzle Diameter on HCCI Combustion (분사각 및 분공 직경이 예혼합 압축착화 엔진 연소에 미치는 영향)

  • Kook, Sang-Hoon;Kong, Jang-Sik;Park, Se-Ik;Bae, Choong-Sik;Kim, Jang-Heon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.1-7
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    • 2007
  • The effect of injector geometries including the injection angle and number of nozzle holes on homogeneous charge compression ignition (HCCI) engine combustion has been investigated in an automotive-size single-cylinder diesel engine. The HCCI engine has advantages of simultaneous reduction of PM and NOx emissions by achieving the spatially homogenous distribution of diesel fuel and air mixture, which results in no fuel-rich zones and low combustion temperature. To make homogeneous mixture in a direct-injection diesel engine, the fuel is injected at early timing. The early injection guarantees long ignition delay period resulting in long mixing period to form a homogeneous mixture. The wall-impingement of the diesel spray is a serious problem in this type of application. The impingement occurs due to the low in-cylinder density and temperature as the spray penetrates too deep into the combustion chamber. A hole-type injector (5 holes) with smaller angle ($100^{\circ}$) than the conventional one ($150^{\circ}$) was applied to resolve this problem. The multi-hole injector (14 holes) was also tested to maximize the atomization of diesel fuel. The macroscopic spray structure was visualized in a spray chamber, and the spray penetration was analyzed. Moreover, the effect of injector geometries on the power output and exhaust gases was tested in a single-cylinder diesel engine. Results showed that the small injection angle minimizes the wall-impingement of diesel fuel that results in high power output and low PM emission. The multi-hole injector could not decrease the spray penetration at low in-cylinder pressure and temperature, but still showed the advantages in atomization and premixing.

A study on the characteristics of gasoline spray to impinge on wall (벽면에 충돌하는 가솔린 분무의 특성에 관한 연구)

  • Lee, G.Y.
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.17-23
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    • 2005
  • Even though a relatively complete knowledge base has been established for diesel sprays, much of the knowledge cannot be directly translated to correlate the characteristics of gasoline spray. The macroscopic characteristics of gasoline impingement spray was investigated with photographic and image processing technique by Particle Motion Analysis System. The injector with single hole nozzle diameter of 0.28 mm was used in this experiment and the injection duration was selected as 10 msec. The injection pressure with 0.3, 0.35, and 0.4 MPa, impingement distance or 70, 100 and 130m, impingement angle or 0.15, 30 and $45^{\circ}$ were employed for the variables to affect the spray characteristics of impinging spray. It is clear that there is the analogy on the spray tip penetration between the gasoline impinging jet and diesel free jet. The spray tip penetration of impinging gasoline spray is proportional to the quarter power of the time after start of injection. The maximum height of impinging gasoline spray is also proportional to the quarter power of the time regardless of impingement distance, impingement angle and injection pressure. In addition, the effect of impingement angle on the spray tip penetration is significant according to the time after start of injection, even though there is minor effect in the initial stage of time after start of injection. Moreover, there is no remarkable effect of injection pressure on the spray tip Penetration under the experimental condition used in this study.

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The Spray Measurements of Gasoline, M85, E85, and LPG by a GDI Injector in a Constant Volume Chamber (정적챔버에서 GDI용 연료분사기의 가솔린, M85, E85 및 LPG 분무 계측)

  • Kim, S.S.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.5-10
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    • 2012
  • Spray structures and penetration lengths of Gasoline, M85, E85, and LPG by a GDI 6-hole fuel injector were examined in a constant volume chamber. The chamber pressure was controlled at 0.1 MPa and 0.9 MPa. The effects of fuel injection pressure and chamber pressure on the spray structures and penetration lengths were investigated using the 2-dimensional Mie scattering technique. It was found that the sprays developed linearly till ASOI 1.7ms after start of injection and vortices were happened around jets on the way of spray development. And the high chamber pressure, 0.9 MPa kept the fuel sprays development down and the penetration length was reduced to about 55% compared with that of 0.1 MPa. In additions high pressure of fuel injection, 12 MPa increased the spray penetration length more about 7~10% than that of 7 MPa.

Numerical modelling of bottom-hole rock in underbalanced drilling using thermo-poroelastoplasticity model

  • Liu, Weiji;Zhou, Yunlai;Zhu, Xiaohua;Meng, Xiannan;Liu, Mei;Wahab, Magd Abdel
    • Structural Engineering and Mechanics
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    • v.69 no.5
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    • pp.537-545
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    • 2019
  • Stress analysis of bottom-hole rock has to be considered with much care to further understand rock fragmentation mechanism and high penetration rate. This original study establishes a fully coupled simulation model and explores the effects of overburden pressure, horizontal in-situ stresses, drilling mud pressure, pore pressure and temperature on the stress distribution in bottom-hole rock. The research finds that in air drilling, as the well depth increases, the more easily the bottom-hole rock is to be broken. Moreover, the mud pressure has a great effect on the bottom-hole rock. The bigger the mud pressure is, the more difficult to break the bottom-hole rock is. Furthermore, the maximum principal stress of the bottom-hole increases as the mud pressure, well depth and temperature difference increase. The bottom-hole rock can be divided into three main regions according to the stress state, namely a) three directions tensile area, b) two directions compression areas and c) three directions compression area, which are classified as a) easy, b) normal and c) hard, respectively, for the corresponding fragmentation degree of difficulty. The main contribution of this paper is that it presents for the first time a thorough study of the effect of related factors, including stress distribution and temperature, on the bottom-hole rock fracture rather than the well wall, using a thermo-poroelastoplasticity model.

The Influences of Process Parameters in Piercing with a High Aspect Ratio for Thick Aluminum Sheet (알루미늄 판재의 고 세장비 피어싱가공을 위한 작업변수의 영향)

  • Kim, J.G.;Kim, J.B.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.23 no.1
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    • pp.23-28
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    • 2014
  • The aspect ratio of a hole is defined as the ratio of the thickness to the diameter of the sheet metal. Most holes in the sheet metal industry are made by piercing. However, for thick sheets, which have an aspect ratio greater than 2, a machining process like drilling instead of piercing is usually used to make holes. In the current study, piercing, which is a shearing process, is evaluated to punch a hole with a high aspect ratio by using a newly designed die set-up. The piercing die was manufactured to prevent the punch from buckling and also to improve the alignment between the die components. An aluminum alloy sheet was selected for the experiments. The influence of several process parameters such as sheet thickness, clearance and stripping force were investigated. Experimentally, a hole with an aspect ratio of 5 was pierced. The resulting hole had a clean surface and the dimensional accuracy of pierced hole was considerably improved with decreasing clearance between punch and die. It is also shown that the larger penetration depth of the effective sheared surface can be achieved for high aspect ratio piercing relative to conventional piercing with a low aspect ratio.

A Study on the Characteristics of Spray of Swirl Nozzle for Desel Engine Injector(I) (디젤기관용 와류분사 밸브의 분무특성에 관한 연구 (1) (대기압하의 분사))

  • 안수길;노철승;박상길
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.88-97
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    • 1984
  • The combustion process and the performance of a diesel engine are considerably affected by the characteristics of fuel spray. It is known that the spray of swirl nozzle for diesel engine injector of small orifice ratio becomes soft spray that has no core, therefore its penetration, one of the characteristics of spray becomes werse inspite of its good dispersion. In this paper, the spray characteristics of variously designed swirl nozzle for diesel injector were investigated by the photographic method. The nozzles, used in this experiment, vary in the diameter of swirl chambers and orifice ratio. From the results of the study, the sprays of this type nozzle of optimum swirl chamber and orifice ratio show that penetration decreased slightly but dispersion and spray volume increased remarcably, compared with unswirled single hole nozzle of the same size. It was suggested as a reason for the results, that the spray of this type swirl nozzle is similar to hard spray, therefore the core of the spray sustains good penetration considerably.

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The Effect of the Intake Flow on the Spray Structure of a High Pressure 11-Hole Fuel Injector in a DISI Engine (직접분사식 가솔린 기관에서 흡입유동이 고압 11공 연료분사기의 분무형상에 미치는 영향)

  • Kim, Seong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.9
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    • pp.722-727
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    • 2009
  • The effect of the intake flow on the spray structure of a high pressure 11-hole fuel injector were examined in a single cylinder optical direct injection spark ignition (DISI) engine. The effects of injection timing and in-cylinder charge motion were investigated using the 2-dimensional Mie scattering technique. It was confirmed that in the homogeneous charge mode, the in-cylinder swirl charge motion played a major role in the fuel spray distribution during the induction stroke rather than the tumble flow. But, in the stratified charge mode, the effect of the in-cylinder charge was not so large that the injected spray pattern was nearly maintained and the increase of in-cylinder pressure by the upward moving piston reduced the fuel spray penetration.

Heat and mass flow in plasma arc keyhole-welding of thin plate (플라즈마 키홀 박판 용접에서의 열 및 물질 유동)

  • 김원훈;나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.813-824
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    • 1988
  • Use of a plasma arc as the source of energy for penetration welding of thin plates gives rise to a cylindrical hole surrounded by the molten metal. Material moves from the front to the rear of the hole by flowing around the hole as the workpiece is translated relatively to the arc. Based on the finite difference method, three different computer models have been proposed for the steady state, two dimensional heat and mass flow during the plasma arc welding. In the formulation energy equation was derived by the energy blance method through the cell control volume, and all the governing equations derived for the fixed coordinates was translated for the moving coordinate system. The driving force for fluid flow being considered was only electromagnetic force. The calculated and measured molten poon and HAZ width were compared and better agreement was obtained for the models considering the keyhole effect.