• Title/Summary/Keyword: Penetration aspect

Search Result 72, Processing Time 0.022 seconds

Optimization of GTAW Parameters for Horizontal Welding of a STS316L Pipe (STS316L 강관의 수평자세 용접을 위한 GTAW 용접조건의 최적화)

  • Lee, Hyoung-Keun;Bang, Kyoung-Sik
    • Journal of Welding and Joining
    • /
    • v.33 no.5
    • /
    • pp.47-52
    • /
    • 2015
  • In this study, it was tried to analyze the effects of welding parameters on the weld penetration and aspect ratio when a STS316L pipe was welded in a horizontal position by GTAW. Experiments were systematically designed using a L18 orthogonal array, and the effects of welding parameters were statistically analyzed by ANOVA(Analysis of Variance). The shielding gas type has the largest effect on both the penetration and aspect ratio. The welding current type and shielding gas flow rate have a little effect on the penetration, whereas the electrode tip angle has a little effect on the aspect ratio. When welded at a selected welding condition, which is composed of He shielding gas, pulse current of 300/45 A, electrode tip angle of 90o, and shielding gas flow rate of 30 l/min, the estimated interval at least 95 % confidence was $1.99{\pm}0.18mm$ for the penetration and $0.31{\pm}0.04$ for the aspect ratio. From the confirmation experiments, the average penetration and aspect ratio were well agreed with the estimation as 1.96 mm and 0.30, respectively. Additionally, the effects of the welding speed and welding current on the penetration and aspect ratio were experimented and analyzed by linear regression. The penetration was linearly increased with the decrease of the welding speed and with the increase of the welding current, but the aspect ratio showed a tendency to a little decrease with the increase of both the welding speed and current.

The Eeffect of Arc Length and Shield Gas on Penetration Aspect Ratio in A-TIG Welding (A-TIG 용접에서 용입 형상비에 미치는 아크길이와 실드가스의 영향)

  • Park, In-Ki;Ham, Hyo-Sik;Cho, Sang-Myung
    • Journal of Welding and Joining
    • /
    • v.26 no.6
    • /
    • pp.42-47
    • /
    • 2008
  • TIG welding enables to produce high quality weldment. However it has some problems such as shallow penetration and large distortion due to low penetration aspect ratio after welding. In order to overcome those problems, there are many ongoing studies on A-TIG welding, which use active flux. In this study, the effect of arc length and shield gas on penetration aspect ratio with melt-run welding on STS 304 6t, on which active flux was spreaded, was investigated. Arc length was changed from 1mm to 3mm, and aspect ratio became higher as arc length was decreased in this range. 100% Ar gas, Ar-$H_2$ mixed gas, Ar-He mixed gas, and 100% He gas were used as shield gas in this study. When Ar-$H_2$ mixed gas, Ar-He mixed gas, and 100% He gas were applied, penetration and melting efficiency were both increased as compared with 100% Ar gas. Aspect ratio was the highest with Ar-2.5% $H_2$ mixed gas.

Recent Topics on Injection and Combustion in High Speed Flow (Keynote)

  • Tomioka, Sadatake
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2009.11a
    • /
    • pp.3-8
    • /
    • 2009
  • Wall flush mounted injector with various orifice shape and injection conditions, were examined to enhance jet penetration and mixing in supersonic cross flow, in view of application to air-breathing accelerator vehicle. Orifice shapes with high aspect ratio were found to preferable for better penetration in the cold flow, and in the reacting flow for scramjet-mode combustion conditions. However, the effectiveness of the high aspect ratio was diminished in the dual-mode combustion conditions. Supersonic injection was applied to the high aspect ratio orifice, and further increase in penetration was observed in the cold and reactive flow for scramjet-mode combustion conditions, however, mixing enhancement due to mixing layer / pseudo-shock wave system interaction was dominant in the dual-mode combustion conditions. Difficulty in attaining ignition in the case with the high aspect ratio orifice was encountered during the combustion tests.

  • PDF

Evaluation of Stress Intensity Factor after Penetration of Plate with Long Surface Crack (긴 표면균열재의 관통후 응력확대계수 평가)

  • Nam Kiwoo;Lee Jongrark
    • Journal of the Korean Institute of Gas
    • /
    • v.4 no.1 s.9
    • /
    • pp.33-39
    • /
    • 2000
  • Stress intensity factor after penetration was discussed experimentally using long surface pre-cracked specimens of aluminum alloy 5083. The propagation behavior evaluation of long surface crack by equation proposed at penetration of short surface crack could be need modification to evaluate precisely because the error was high as aspect ratio is little. The modification of stress intensity factor with consideration of aspect ratio at penetration of long surface crack can be analyzed the behavior of crack penetration quantitatively.

  • PDF

The Fatigue Life and Penetration Behavior by Variety of Aspect Ration on Smooth Specimen (평활시험편에 있어서 균혈형상비 변화에 따른 표면균열의 피로수명과 균열관통거동)

  • Nam, Ki-Woo;Um, Yoon-Sung
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.28 no.2
    • /
    • pp.197-207
    • /
    • 1992
  • Fatigue life and penetration behavior were examined analytically by variety of initial front face crack length and initial crack depth. The fatigue crack shape before penetration is almost semielliptical, and the aspect ratio by calculation using the Newman-Raju's formula is smaller than the value obtained by the experiment. It is found that the crack growth behavior on the back surface after penetration is unique and can be divided into three stage a, b and c. By using the K value proposed by the authors, particular crack growth behavior and the change in crack shape can be evaluated quantitatively. It is found that fatigue life and penetration behavior were more dependent on initial front face crack length than initial crack depth.

  • PDF

The Fatigue Life and Crack Penetration Behavior of High-Strength Steel (고장력강의 피로수명과 균열관톤 거동에 관한 연구)

  • 남기우
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.15 no.6
    • /
    • pp.1990-2001
    • /
    • 1991
  • The fatigue life and crack penetration behavior of high strength steel have been studied in detail both experimentally and analytically. The fatigue crack shape of a smooth specimen is almost semicircular, while a specimen with stress concentration becomes semielliptical according to stress concentration shape. The aspect ratio of smooth specimens calculated using the Newman-Raju's formular is smaller than the value obtained from the experiment. On the other hand, the aspect ratio of the stress concentration specimen shows a good agreement with experimental results. It is found that the crack growth behavior on the back surface after the penetration is unique and can be divided into three stages ; rapid growth region, constant growth region and acceleration growth region. By using the K value suggested in this study, the particular crack growth behavior and crack shape can be estimated quantitatively.

The Effect of Welding Parameters on the Weld Shape in Pulsed GTA Welding of a STS304L Stainless Steel Capsule (STS304L 캡슐의 펄스형 GTA 용접에서 용접변수들이 용접부 형상에 미치는 영향)

  • Lee, Hyoung-Keun;Han, Hyon-Soo;Son, Kwang-Jae
    • Journal of Welding and Joining
    • /
    • v.25 no.5
    • /
    • pp.64-71
    • /
    • 2007
  • The aim of this paper is to investigate the effects of welding parameters on the weld shape in seal-welding of STS304L capsule for manufacturing a radioisotope source which is widely used in nondestructive testing of metal structures using gamma ray. Pulsed gas tungsten arc (Pulsed GTA) welding is performed for thin cross sectional area of the capsule. Seven welding parameters including current waveform parameters and arc length etc. are selected as main process parameters using design of experiment. The weld shape such as bead width, penetration depth, weld area, aspect ratio and area rate is investigated to assess the effects of welding parameters. As results, the combination of pulse duty/welding speed largely affects on bead width, penetration depth, area and aspect ratio. Finally, it is concluded that the key parameters are the combination of pulse duty/welding speed, base current and arc length, and their optimal conditions are 50%/1.77mm/s, 6.4A and 1 mm.

Experimental Study on the Flow Characteristics of High Pressurized Jets Depending upon Aspect Ratio (노즐 형상비에 따른 고압 분사류의 유동특성에 관한 실험적 연구)

  • Namkung J.H.;Lee S.J.;Kim K.C.;Lee S.G.;Rho B.J.
    • Proceedings of the KSME Conference
    • /
    • 2002.08a
    • /
    • pp.233-236
    • /
    • 2002
  • The high-pressurized spray nozzle is used f3r special washing and cutting with strong impact force. The performance of this nozzle, which focused on spray penetration and radial dispersion, was mainly investigated to maximize the momentum and minimize the flow loss. Hence, our experimental research was conducted by changing the aspect ratio ranging from 0 to 3 with nozzle outlet of 1.1. The spray trajectory far high-pressurized water was experimentally investigated using PDPA diagnostics, which was available at spray downstream region. As the spray at upstream near the nozzle exit did not show the improved disintegration. The results showed empirical correlation with regard to non-dimensional axial velocity distribution, spray penetration, and radial spreading rate with photographic visualization.

  • PDF

Penetration mechanisms of non-deforming projectiles into reinforced concrete barriers

  • Dancygier, Avraham N.;Yankelevsky, David Z.
    • Structural Engineering and Mechanics
    • /
    • v.13 no.2
    • /
    • pp.171-186
    • /
    • 2002
  • Static and dynamic penetration tests of reinforced concrete (RC) slab specimens are described and discussed. The experimental study was aimed at a better understanding of mechanisms that are involved in dynamic penetration, through their identification in static tests, and by establishing their relative influence in similar dynamic cases. The RC specimens were $80{\times}80-cm$ square plates, and they were made of 30 MPa concrete. The non-deforming steel penetrator was a 50-mm diameter steel rod with a conical nose of 1.5 aspect ratio. Impact penetration tests were carried out with an air gun, which launched the projectiles at velocities of up to 300 m/sec. The static tests were conducted using a closed loop displacement control actuator, where the penetrator was pushed at a constant rate of displacement into the specimen. The static tests reveal important mechanisms that govern the penetration process and therefore contribute to a better understanding of RC barriers resistance to non-deforming projectiles impact.

Molecular Dynamic Simulation for Penetration of Carbon Nanotubes into an Array of Carbon Nnantotubes

  • Jang, Ilkwang;Jang, Yong Hoon
    • Tribology and Lubricants
    • /
    • v.36 no.5
    • /
    • pp.290-296
    • /
    • 2020
  • When two layers of carbon nanotube (CNT) arrays are loaded to mate, the free ends of individual CNTs come into contact at the interface of the two layers. This leads to a higher contact resistance due to a smaller contact region. However, when the free CNT ends of one array penetrate into the mating array, the contact region increases, effectively lowering the contact resistance. To explore the penetration of mating CNTs, we perform molecular dynamic simulations of a simple unit cell model, incorporating four CNTs in the lower array layer coupled with a single moving CNT on the upper layer. The interaction with neighboring CNTs is modelled by long-range carbon bond order potential (LCBOP I). The model structure is optimized by energy minimization through the conjugate gradient method. A NVT ensemble is used for maintain a room temperature during simulation. The time integration is performed through the velocity-Verlet algorithm. A significant vibrational motion of CNTs is captured when penetration is not available, resulting in a specific vibration mode with a high frequency. Due to this vibrational behavior, the random behaviors of CNT motion for predicting the penetration are confirmed under the specific gap distances between CNTs. Thus, the probability of penetration is examined according to the gap distance between CNTs in the lower array and the aspect ratio of CNTs. The penetration is significantly affected by the vibration mode due to the van der Waals forces between CNTs.