• 제목/요약/키워드: Peening residual stress

검색결과 172건 처리시간 0.02초

Al7075-T6의 압축잔류응력 및 피로 수명에 미치는 재피닝의 효과 (Effects of Re-Peening on the Compressive Residual Stress and Fatigue Life of Al7075-T6)

  • 오성훈;이용성;정성균
    • 한국생산제조학회지
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    • 제25권4호
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    • pp.253-257
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    • 2016
  • The effects of re-peening on the compressive residual stress and fatigue life of Al7075-T6 were investigated. The compressive residual stress induced on the surface of components by shot peening is known to increase the fatigue life. However, the fatigue load relaxes the compressive residual stress of components. Re-peening is a technique to again induce the relaxed compressive residual stress and increase the total fatigue life of components. In this study, the re-peening process was applied to fatigue-loaded specimens. The compressive residual stress and fatigue life were examined for re-peened specimens with fatigue ratios of 30%, 50%, and 70%. The results showed that the compressive residual stress of the specimens was relaxed under the fatigue load. The re-peening process significantly increases the compressive residual stress and total fatigue life.

Shot peening 가공에 의한 노치재의 응력분포와 피로강도의 개선 (The Stress Distribution and Improvement of fatigue Strength for Notched Materials by Shot Peening)

  • 이승호;김희송
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.120-126
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    • 1998
  • Second step shot peening was applied on both smooth specimen and U-notch specimen in order to investigate the stress distribution and the improvement in fatigue strength. Various experiments and measurements such as rotary bending fatigue test and the measurement of compressive residual stress were performed. The results showed that the fatigue strength of second step shot peened specimens increased by 34 percent compared to that of unpeened ones. Compressive residual stress also considerably increased, which resulted in the increase of fatigue strength. finite element analysis showed that shot peening is effective in decreasing the bending stress by external force. The effectiveness of shot peening in reducing the compressive residual stress was anticipated by the superposition of the concentrated stress and the compressive residual stress.

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스프링강 표면 내구수명 향상을 위한 온간 피닝 공정의 유한요소 해석 (Finite Element Analysis of Warm Peening Process on Spring Steel for Surface Durability Improvement)

  • 이상욱;김재연;박재원;변재원
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권1호
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    • pp.72-79
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    • 2018
  • Purpose: Numerical and experimental study was performed to evaluate the effect of peening temperature on the residual compressive stress distribution and magnitude of residual compressive stress at the material surface. Methods: A compressive air-propelled warm peening equipment was designed and manufactured for warm peening test. Results: 3D dynamic finite element (FE) model of the warm peening test was proposed and validity of the proposed FE model was verified by comparing the predicted residual stresses with the measured residual stresses in the open literature. Maximum warm peening temperature and a proper peening time were investigated with the proposed FE model. Conclusion: Compressive residual stress increased remarkably with peening temperature increased. But, peening temperature is greater than $350^{\circ}C$, the effect of peening temperature disappeared. Therefore, maximum peening temperature possibly applicable for warm peening industry might be $350^{\circ}C$ and peening time is 45s.

침탄치차의 쇼트피닝처리가 크랙진전억제에 미치는 영향 (Effects of Shot Peening on Crack Growth Resistance in Carburized Gears)

  • 류성기;정인성
    • 대한기계학회논문집
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    • 제18권12호
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    • pp.3227-3235
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    • 1994
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a carburized gear tooth and its application to the fatigue crack propagation problem. A practical method is proposed on the basis of the assumption that the residual stress is caused by the difference of volume expansion in the case and the core, and the influence of both the reduction of retained austenite and the strain due to shot peening are considered. The evaluated residual stress is close to the measured stress, though the surface stress is rather overestimated. The stress intensity factor is computed by the influence function method, and it is shown that the factor is decreased by the residual stress in shot peened gear tooth. The shot peening is fairly effective to the reduction of fatigue crack growth rate. The crack propagation is simulated and the resistance due to shot peening is quantitatively demonstrated and discussed.

주철 보수 용접시 Hammer Peening에 의한 잔류응력 재분포에 관한 연구 (A Study on the Redistribution of Residual Stress Induced by Hammer Peening after Cast Iron Welding)

  • 박윤기;김경규
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.286-288
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    • 2004
  • The purpose of this study is to evaluate the effects of hammer peening on the redistribution of residual stress at the repair weldment of cast iron using FEA. The FEA results were verified by comparing with experimental results. The maximum residual stress at the repair weldment of cast iron sharply decreases by hammer peening. The effect of hammer peening on the residual stress increases with a decrease of working temperature of hammer peeing.

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피로강도 및 수명에 미치는 Shot Peening에 의한 잔류응력의 영향 (Influence of residual stress due to shot peening on fatigue strength and life)

  • 이종규;김정규
    • 대한기계학회논문집A
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    • 제21권9호
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    • pp.1498-1506
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    • 1997
  • Procedures are presented for influence of shot peening on fatigue strength, fatigue life and effects of shot peening are discussed from experiments were taken between shot peened and unpeened SPS5, SM45C specimens. After the residual stress on shot peened specimens was measured by X-ray diffractometer, rotating bending fatigue tests were carried out. In addition, the compressive residual stress profile was obtained by the superposition method of three stresses which is based on Al-Obaid's equation. Predicted fatigue life considering residual stress profile which was obtained by the Al-Obaid's equation and another predicted fatigue life considering residual stress profile which was measured in test were compared. For the purpose of predicting fatigue life, Morrow's equation considering the residual stress and mean stress was used.

열처리된 스프링강의 피로수명 개선을 위한 쇼트피닝 가공 효과 (Effect of Shot Peening on Fatigue Life of Heat Treated Spring Steel)

  • 이승호;심동석
    • 열처리공학회지
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    • 제17권6호
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    • pp.336-341
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    • 2004
  • The effect of shot peening conditions on the fatigue properties of heat-treated spring steel has been investigated by using residual stress measurement and metallography. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength and fatigue life increased about 20% to 40% by 1-step and 2-step shot peening process. The fatigue strength and life were closely related to the value and position of maximum compressive residual stress by shot peening process. In the case of warm shot peening, compressive residual stress of specimens shot peening processed at $200^{\circ}C$ was higher than those of specimens shot peening processed at room temperature, $100^{\circ}C$ and $300^{\circ}C$.

유한요소법을 이용한 경사쇼트피닝의 잔류응력 해석 (Residual stress Analysis of Inclined Shot Peening Using Finite Element Method)

  • 백승;양원호;석창성;류명해
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.328-333
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    • 2003
  • The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.

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쇼트피닝한 스프링강의 피로균열진전 연구 (A Study of Fatigue Crack Growth in Shot Peened Spring Steel)

  • 박경동;진영범
    • 한국안전학회지
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    • 제19권4호
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    • pp.20-24
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    • 2004
  • Antifatigue failure technology take an important the part of current industries. Currently, the shot peening is used for removing the defect from the surface of steel and improving the fatigue strength on surface. Therefore in this paper the effect of compressive residual stress by shot peening on fatigue crack growth characteristics in stress ratio(R=0.1, 0.3, 0.6)was investigated with considering fracture mechanics. There is difference between shot peening specimen and unpeening specimen. Fatigue crack growth rate of shot peening specimen was lower than that of unpeening specimen. Fatigue lift shows more improvement in the shot peening material than in the unpeening material. And compressive residual stress of surface on the shot peening processed operate resistance force of fatigue crack propagation. That is the constrained force about plasticity deformation was strengthened by resultant stress, which resulted from plasticity deformation and compressive residual stress in the process of fatigue crack propagation.

파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구 (The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
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    • 제21권5호
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    • pp.512-521
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    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

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