• Title/Summary/Keyword: Peening

Search Result 261, Processing Time 0.023 seconds

Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave (표면파를 이용한 쇼트피닝된 Al 7075 합금의 잔류응력 평가)

  • Kim, Chung-Seok;Kim, Yong-Kwon;Park, Ik-Keun;Kwun, Sook-In
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.26 no.5
    • /
    • pp.291-296
    • /
    • 2006
  • The residual stress in shot-peened Al 7075 alloy was evaluated using surface acoustic wave (SAW). Shot peening was conducted to produce a variation in the residual stress with the depth below the surface under a shot velocity of 30 m/s. The SAW velocity was measured from the V(z) curve using a scanning acoustic microscopy (SAM). The Vickers hardness profile from the surface showed a significant work hardening near the surface layer with a thickness of about 0.25 mm. As the residual stress became more compressive, the SAW velocity increased, whereas as the residual stress became more tensile, the SAW velocity decreased. The variation in the SAW velocity through the shot peened surface layer was in good agreement with the distribution of the residual stress measured by X-ray diffraction technique.

The Effect of Compressive Residual Stress according to Corrosion Fatigue Life of Automobile Suspension Material (자동차 현가장치재의 부식피로수명에 따른 압축잔류응력의 영향)

  • Ki, Woo-Tae;Park, Sung-Mo;Moon, Kwang-Seok;Park, Kyeong-Dong
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.16 no.5
    • /
    • pp.1-7
    • /
    • 2008
  • A study of new materials that are light-weight, high in strength has become vital to the machinery of auto industries. But then, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on by adopting residual stress. And Influence of corrosive condition for corrosion fatigue crack was investigated, after immersing in 3.5%NaCl, $10%HNO_3$+3.5%HF, $6%FeCl_3$. The immersion period was performed for 365days. The compressive residual stress was imposed on the surface according to each shot velocity based on shot peening, which is the method of improving fatigue life and strength. Fatigue life shows more improvement in the shot peened material than in the un peened material in corrosion conditions. The threshold stress intensity factor range was decreased in corrosion environments over ambient. Compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation. The fatigue crack growth rate of the Shot-peened material was lower than that of the un peened material. Also m, fatigue crack growth exponent and number of cycle of the shot peened material was higher than that of the un peened material. That is concluded from effect of da/dN.

Integrity Inspection of Through Bolt for Compressor Rotor in Gas Turbine (가스터빈 압축기 로터용 관통볼트의 건전성 검사)

  • Kim, T.H.;An, M.J.;Lee, J.H.;Hwang, J.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2012.05a
    • /
    • pp.137-138
    • /
    • 2012
  • 본 연구에서는 가스터빈 압축기 로터용 제작 관통볼트의 건전성 검사가 수행됐다. 육안검사, 치수, 재질, 경도 및 피닝처리 등을 검사했으며 GE 볼트와 비교해 건전성을 판단하였다. 평가 결과 제작볼트는 기준범위 이하의 피닝강도로 처리되었다. 이에 숏피닝 강도를 향상시켜 다시 제작된 수정볼트를 재검사했고 모든 항목에서 기준범위에 포함됨을 확인했다. 궁극적으로 본 연구에서 수행된 가스터빈 압축기 로터용 관통볼트의 건전성 검사가 유효함을 확인하였다.

  • PDF

Effects of post treatment on the fatigue strength of weldment (용접부 강도특성 미치는 후처리 영향)

  • Kim Hyeon Su;Park Yun Gi;Yun Jung Geun
    • Proceedings of the KWS Conference
    • /
    • v.43
    • /
    • pp.246-248
    • /
    • 2004
  • Effects of the post treatment on the fatigue strength of a bead-on-plate weldment were investigated in order to improve fatigue strength of the weldment. The post treatment applied were the grinding of weld toe and hammer peening at the weld toe. The fatigue strength of the weldment after post treatment increases. It is attributed to the decrease of the residual stress and the maximum stress at the weld toe by the post treatments. Based on the result, the principal factor controlling the fatigue strength of the weldment was identified as the toe shape of the bead-on-plate weldment.

  • PDF

The Surface Recrystallization Behavior of Single Crystal CMSX-2 (단결정 CMSX-2의 표면재결정 거동)

  • Jo, Chang-Yong;Na, Yeong-Sang;Kim, Hak-Min;Kim, Woo-Yeol;Bae, Cha-Hurn;Lee, Sang-Lae
    • 연구논문집
    • /
    • s.23
    • /
    • pp.15-27
    • /
    • 1993
  • The single crystal specimens were solidified by modified Bridgeman method. The surface recrystallized single crystal specimens were prepared by shot peening followed by heat treatment. The surface recrystallization begins at the dendrite cores on the surface. The recrystallized grains grew into the inner side of the specimen. The growth of recrystallized grains was inhibited by the pores and eutectic phases. The primary $\gamma'$ phases were dissolved at the recrystallized grain boundaries during the grain growth. The grain growth of recrystallized grains was similar to the cellular type transformation. No orientation relationships were found bewteen the recrystallized grains and the parent phase.

  • PDF

Effect of Compressive Residual Stress on the High Temperature fatigue Crack Propagation Behavior of Shot-peened Spring Steel (압축잔류응력이 스프링강의 고온환경 피로균열 진전거동에 미치는 영향)

  • 정찬기;박경동
    • Journal of Ocean Engineering and Technology
    • /
    • v.16 no.5
    • /
    • pp.73-79
    • /
    • 2002
  • In this paper, the effect of the compressive residual stresses was obtained at the test conditions of the higher temperature than the ambient temperature. The examination was performed with the CT specimen result of the material(JISG SUP9) which is being commonly used for the marine engine parts and the ocean structures. As a result, the test conditions at the higher temperature were acquired considering the peak values of the compressive residual stresses of the specimens and the effect on the fatigue crack propagation speed da/dN in stage II and the threshold stress intensity factor range Δth in stage I. Also the material constant C and the fatigue crack propagation index m in the formula of Paris Law da/dN=C (ΔK)$^{m}$ were suggested to estimate the dependence on the test temperature.

A Study on the Fatigue Crack Propagation Characteristics for SUP9 Steel at Low Temperature (SUP9강의 저온피로크랙 전파특성에 관한 연구)

  • 박경동;박상오
    • Journal of Ocean Engineering and Technology
    • /
    • v.16 no.5
    • /
    • pp.80-87
    • /
    • 2002
  • In this study, CT specimens were prepared from spring steel(SUP9) which was used in suspension of automobile for room temperature and low temperature service. We got the following characteristics from fatigue crack growth test carried out in the environment of room temperature and low temperature at $25^{\circ}C$, ­3$0^{\circ}C$, ­5$0^{\circ}C$, ­7$0^{\circ}C$ and ­10$0^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Region I) and stress intensity factor range ΔK in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It is assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

A Study on the strength improvement in weldment by the impact loading (충격하중에 의한 용접구조물의 강도 증가에 관한 연구)

  • 양영수
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.3
    • /
    • pp.76-82
    • /
    • 2000
  • It is well known that during the oxygen cutting process residual thermal stresses are produced in weldment. The local non-uniform heating and subsequent cooling which takes place during any welding process causes complex thermal strains and stresses to finally lead to residual stresses exceed to the yield stress. High tensile stresses combined with applied structural load in the region near the welded joint can given rise to distortion brittle fracture change of the fatigue strength and stress corrosion cracking. The appropriate treatment of the welded component which reduces the peak of he welding residual stresses is believed to lower risk of the fracture during the service of the structure. In this study the impact loading in oxygen cutting frame was applied to reduce the residual stress. After applying the impact loading redistribution of resid-ual stress was measured by cutting method and the effect of fatigue was tested.

  • PDF

A three-dimensional finite element analysis of two/multiple shots impacting on a metallic component

  • Hong, T.;Ooi, J.Y.;Shaw, B.A.
    • Structural Engineering and Mechanics
    • /
    • v.29 no.6
    • /
    • pp.709-729
    • /
    • 2008
  • This paper describes a three-dimensional dynamic finite element analysis of two/multiple shots impacting on a metallic component. The model is validated against a published numerical study. An extensive parametric study is conducted to investigate the effect of shot impacting with overlap on the resulting residual stress profile within the component, including time interval between shot impacts, separation distance between the impacting points, and impacting velocity of successive shots. Several meaningful conclusions can be drawn regarding the effect of shot impacting with overlap.

Prediction of the fatigue life of a box weldment with residual stress (잔류응력을 고려한 box 용접부의 피로수명 예측)

  • 김현수;윤중근;김하근;박동환
    • Proceedings of the KWS Conference
    • /
    • 2004.05a
    • /
    • pp.252-254
    • /
    • 2004
  • Fatigue life a box weldment was predicted with the stress concentration and residual stress using the equation reported. In order to change the stress concentration and residual stress of the box weldment, Post treatments such as smooth grinding of weld bead, weld toe grinding and hammer peening were applied. The fatigue life of the weldment after post treatment clearly increased, which is attributed to the reduction of stress concentration and/or introduction of compressive residual stress at the weld toe. The predicted fatigue life was a relatively good agreement with the experiment for a long fatigue life, while it was underestimated for a short fatigue life.

  • PDF