• Title/Summary/Keyword: Peening

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Influence of residual stress due to shot peening on fatigue strength and life (피로강도 및 수명에 미치는 Shot Peening에 의한 잔류응력의 영향)

  • Lee, Jong-Gyu;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1498-1506
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    • 1997
  • Procedures are presented for influence of shot peening on fatigue strength, fatigue life and effects of shot peening are discussed from experiments were taken between shot peened and unpeened SPS5, SM45C specimens. After the residual stress on shot peened specimens was measured by X-ray diffractometer, rotating bending fatigue tests were carried out. In addition, the compressive residual stress profile was obtained by the superposition method of three stresses which is based on Al-Obaid's equation. Predicted fatigue life considering residual stress profile which was obtained by the Al-Obaid's equation and another predicted fatigue life considering residual stress profile which was measured in test were compared. For the purpose of predicting fatigue life, Morrow's equation considering the residual stress and mean stress was used.

The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics (파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.512-521
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    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

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A Study on Wear Characteristics of High strength aluminum alloys by Surface Hardening (표면경화에 의한 고강도 알루미늄 합금의 마모 특성에 관한 연구)

  • Lee, Nam-Soo;Huh, Sun-Chul;Lee, Kwang-Young;Park, Won-Jo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1601-1606
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    • 2007
  • In order for high strength aluminum alloys to be used in transportation systems and the aerospace industry, excellent mechanical and physical properties are required. In particular, excellent anti-abrasion property is indispensable for parts that require driving force. In general, surface treatment technologies such as high frequency heat treatment, gas solid carburizing, surface rolling, shot peening are used as ways of improving anti-abrasion property. Among various surface treatment technologies, this research chose shot peening processing for Al7075-T6, which is well known as representative high-strength alloy steel. Wear characteristics were compared and analyzed after shot peening processing with shot ball velocities of 40m/s and 70m/s in order to investigate the effects of shot peening processing on wear characteristics.

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A Study on the Evaluation of Bending Fatigue Strength in Shaving Gears (세이빙기어의 굽힘피로강도 평가에 관한 연구)

  • 박준철
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.93-99
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    • 2000
  • This study deals with the evaluation of bending fatigue strength in shaving gears, We manufactured gears using manufacture processes that are currently used in most gears manufacturing companies. The test gears are hobbed then the tooth surface are treated by a combination of shaving carbonizing and shot peening. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and illustrated. In this study we investigated the effect of shaving process and shot peening on fatigue strength, The effect of shaving process ad shot peening on the fatigue strength is evaluated quantitatively,. The enhancement of fatigue strength due to shaving process and shot peening is clarified

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A Study on the Fatigue Crack of Material by Surface Non-Traditional Machining (표면특수가공에 따른 재료의 피로균열에 관한 연구)

  • 이태연;이승호;강진식
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.179-184
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    • 2001
  • The influence of the fatigue crack propagation by shot peening was studied in this paper. Fatigue tests were carried out on the unpeened and shot peened CT specimens. The changes of mechanical properties, residual stress, fatigue fracture surface etc. by shot peening were investigated. The mechanical properties, residual stress, fatigue surface etc. by shot peening were investigated. The mechanical peened specimen improved in fatigue life up to 14% by shot peening. The reason of increase in the fatigue life was closely related with the compressive residual stress, which was 519.7MPa on surface. Another reason was the constraint on crack opening on surface region, it is due to the decrease in slope of crack propagation direction.

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Residual stress Analysis of Inclined Shot Peening Using Finite Element Method (유한요소법을 이용한 경사쇼트피닝의 잔류응력 해석)

  • Baek, Seung;Yang, Won-Ho;Seok, Chang-Sung;Ryu, Meong-Hae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.328-333
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    • 2003
  • The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.

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Study on Environment Corrosion Characteristics of Automobile Component Materials (차량용 부품재료의 환경부식 특성 연구)

  • Park, Keyoung-Dong;Shin, Yeong-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.86-91
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    • 2006
  • The compressive residual stress, which is inducing by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening in corrosion environment. In this study, the influence of shot peening and corrosion condition for corrosion property were investigated on immersed in 3.5% NaCl, 10% HNO3 + 3% HF, 6% $FeCl_3$. The immersion test was performed with two kind of specimen. The immersion periods was performed 150days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion characteristics was evaluated.

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A 3D FEA Model with Plastic Shots for Evaluation of Peening Residual Stress due to Multi-Impacts (다중충돌 피닝잔류응력 평가를 위한 소성숏이 포함된 3차원 유한요소해석 모델)

  • Kim, Tae-Hyung;Lee, Hyungy-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.642-653
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    • 2008
  • In this paper, we propose a 3-D finite element (FE) analysis model with combined physical behavior and kinematical impact factors for evaluation of residual stress in multi-impact shot peening. The FE model considers both physical behavior of material and characteristics of kinematical impact. The physical parameters include elastic-plastic FE modeling of shot ball, material damping coefficient, dynamic friction coefficient. The kinematical parameters include impact velocity and diameter of shot ball. Multi-impact FE model consists of 3-D symmetry-cell. We can describe a certain repeated area of peened specimen under equibiaxial residual stress by the cell. With the cell model, we investigate the FE peening coverage, dependency on the impact sequence, effect of repeated cycle. The proposed FE model provides converged and unique solution of surface stress, maximum compressive residual stress and deformation depth at four impact positions. Further, in contrast to the rigid and elastic shots, plastically deformable shot produces residual stresses closer to experimental solutions by X-ray diffraction. Consequently, it is confirmed that the FE model with peening factors and plastic shot is valid for multi-shot peening analyses.

The Effect of Shot Peening on Corrosive Behavior of SAE 5155 in $3.5\%$ NaCl Solution ($3.5\%$ NaCl수용액에서 SAE 5155의 부식거동에 미치는 쇼트피닝의 영향)

  • An Jae-Pil;Park Keyung-Dong
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.6
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    • pp.692-700
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    • 2005
  • In this study. investigated the effect of shot peening on the corrosion of SAE 5155 steel immersed in $3.5\%$ NaCl solution and corrosion characteristics by the heat treatment during shot peening process. The immersion test was Performed on the four kinds of specimens. Corrosion Potential, polarization curve, residual stress etc. were investigated from experimental results. From these test results, the effect of shot peening on the corrosion was evaluated The important results of the experimental study on the effects of shot peened SAE 5155 on the corrosion are as follows; Shot peened specimens show the low of corrosion current as compared with un peened specimens. In the case of corrosion potential, shot Peened specimen shows more negative Potential as compared with that of parent metal Surface of specimen, which is treated with shot peening Process. is Placed as more activated state against inner parent metal. Corrosion rate is shown that shot Peened specimens have less corrode than un peened specimens. But non heat treated shot peened specimens show the biggest weight loss owing to variable compressive residual stress layer by shot ball.

A Study on the Effect of Compressive Residual Stress for Corrosion Property of SUP-9 Steel Using as Suspension Material (현가장치재 SUP-9강의 부식특성에 미치는 압축잔류응력의 영향에 관한 연구)

  • Ru Hyung-Ju;An Jae-pil;Park Keyung-dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.930-937
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    • 2005
  • One of the useful technology for light-weightening of components required in the automobile and machine industry is to use of high strength materials. To improve material properties, carbonizing treatment, nitrifying treatment, and shot-peening method are representatively applied, However, the shot-peening method is generally used to remove the surface defect of steel and to improve the fatigue strength on surface. Benefits by shot peening are to make increase resistance against fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this paper, investigated the effect of shot peening on the corrosion of SUP-9 steel immersed in $3.5\%$ NaCl solution and corrosion characteristics by the heat treatment during shot peening process. The immersion test was performed on the four kinds of specimens. Corrosion potential, polarization curve, residual stress and etc. were investigated from the experimental results.