• Title/Summary/Keyword: Part accuracy

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Measuring of Circular Motion Accuracy of NC Lathe using Linear Scales (리니어스케일을 이용한 NC 선반의 원 운동정도 측정)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1144-1149
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    • 2003
  • It is very important to measure circular motion accuracy of NC lathes it affects accuracy, performance, interchange ability and quality of machine parts machined by the NC lathes in industries. So, in this study, measuring units system to measure circular motion accuracy two axes circular motion accuracy of NC lathes was composed of two optical linear scales installed on the z and x-axes of work coordinate system on NC lathe and a computer inserted with PC counter card enables to obtain measuring data. Here, ATC(Automatic Tool Changer) and moving part of linear scales are fixed with magnet bases in order to measure circular motion accuracy of the ATC of NC lathe. And next, computer software was developed in order to measure the circular motion accuracy of NC lathe under resolution of 0.1 $\mu\textrm{m}$ using two linear scales, and also computer softwares were developed so that measuring data could be modeled on plots and be analyzed numerically,

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Dimensional Changes and Residual Stress of Spur Gear According to the Manufacturing Processes -Comparison of Cold Forging Part with Machining Part- (스퍼기어의 제조공정에 따른 치수변화와 잔류응력에 관한 연구 -냉간 단조기어와 기계가공기어 비교-)

  • Kwon, Y.C.;Lee, J.H.;Lee, C.M.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.575-581
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    • 2007
  • The high dimensional accuracy of the cold forged part could be acquired by the accurate dimensional modification for the die, which is, the dimensional changes from the die through forged part to final part after heat treatment were considered. The experimental and FEM analysis are performed to investigate the dimensional changes from the die to final part on cold forged part, comparing with the machined gear. The dimension of forged part is compared with the die dimension at each stage, such as, machined die, cold forged part, and heat-treated-part. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the $DEFORM-3D^{TM}$. The analyzed residual stress of forged part is considered into the FE-analysis for heat treatment using the $DEFORM-HT^{TM}$. The effects of residual stress affected into the dimensional changes could be investigated by the FEA. Each residual stress of gears was measured practically by laser beam type measurement.

Development of High Precision R/F Switch Connector Shell for Mobile Phone by Embossing and Burring Process (엠보싱 및 버링 공법을 이용한 휴대폰용 초정밀 알 에프 스위치 커넥터 쉘 개발)

  • Choi, H.S.;Shin, H.J.;Kim, B.M.;Ko, D.C.
    • Transactions of Materials Processing
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    • v.22 no.6
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    • pp.317-322
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    • 2013
  • A radio frequency(R/F) switch connector is widely used in wireless devices such as mobile phone and navigator to check defects of the circuit board of product. The R/F switch connector shell plays a role in protecting the switch connector. Previously, this part was machined using a turning, which is time-consuming and has poor material utilization. Furthermore, the workpiece material of brass containing lead that has excellent machinability has environmentally regulated during recent years. The purpose of the current study was to develop the connector shell by forming through progressive dies including embossing, burring and forging process in order to achieve higher productivity and dimensional accuracy without tool failure. To accomplish this objective, a strip layout was designed and finite element (FE) analysis was performed for each step in the process. Try-out for the connector shell was conducted using progressive die design based on FE-analysis results. Dimensional accuracy of developed part was investigated by scanning electron microscopy. The result of the investigation for the dimensions of the formed connector shell showed that the required dimensional accuracy was satisfied. Moreover, productivity using the progressive die increased four times compared to previous machining process.

A Study of an OMM System for Machined Spherical form Using the Volumetric Error Calibration of Machining Center (머시닝센터의 체적오차 보상을 통한 구면 가공형상 측정 OMM시스템 연구)

  • Kim, Sung-Chung;Kim, Ok-Hyun;Lee, Eung-Suk;Oh, Chang-Jin;Lee, Chan-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.98-105
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    • 2001
  • The machining accuracy is affected by geometric, volumetric errors of the machine tools. To improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as error analysis of machine tools ahas been studied for last several decades. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the spherical surface manufacturing by modeling and compensation of volumetric error of the machine tool, 4) the system development of OMM without detaching work piece from a bed of machine tool after working, 5) the generation of the finished part profile by OMM. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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Accuracy Analysis of Fixed Point Arithmetic for Hardware Implementation of Binary Weight Network (이진 가중치 신경망의 하드웨어 구현을 위한 고정소수점 연산 정확도 분석)

  • Kim, Jong-Hyun;Yun, SangKyun
    • Journal of IKEEE
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    • v.22 no.3
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    • pp.805-809
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    • 2018
  • In this paper, we analyze the change of accuracy when fixed point arithmetic is used instead of floating point arithmetic in binary weight network(BWN). We observed the change of accuracy by varying total bit size and fraction bit size. If the integer part is not changed after fixed point approximation, there is no significant decrease in accuracy compared to the floating-point operation. When overflow occurs in the integer part, the approximation to the maximum or minimum of the fixed point representation minimizes the decrease in accuracy. The results of this paper can be applied to the minimization of memory and hardware resource requirement in the implementation of FPGA-based BWN accelerator.

Determination of the stage and grade of periodontitis according to the current classification of periodontal and peri-implant diseases and conditions (2018) using machine learning algorithms

  • Kubra Ertas;Ihsan Pence;Melike Siseci Cesmeli;Zuhal Yetkin Ay
    • Journal of Periodontal and Implant Science
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    • v.53 no.1
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    • pp.38-53
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    • 2023
  • Purpose: The current Classification of Periodontal and Peri-Implant Diseases and Conditions, published and disseminated in 2018, involves some difficulties and causes diagnostic conflicts due to its criteria, especially for inexperienced clinicians. The aim of this study was to design a decision system based on machine learning algorithms by using clinical measurements and radiographic images in order to determine and facilitate the staging and grading of periodontitis. Methods: In the first part of this study, machine learning models were created using the Python programming language based on clinical data from 144 individuals who presented to the Department of Periodontology, Faculty of Dentistry, Süleyman Demirel University. In the second part, panoramic radiographic images were processed and classification was carried out with deep learning algorithms. Results: Using clinical data, the accuracy of staging with the tree algorithm reached 97.2%, while the random forest and k-nearest neighbor algorithms reached 98.6% accuracy. The best staging accuracy for processing panoramic radiographic images was provided by a hybrid network model algorithm combining the proposed ResNet50 architecture and the support vector machine algorithm. For this, the images were preprocessed, and high success was obtained, with a classification accuracy of 88.2% for staging. However, in general, it was observed that the radiographic images provided a low level of success, in terms of accuracy, for modeling the grading of periodontitis. Conclusions: The machine learning-based decision system presented herein can facilitate periodontal diagnoses despite its current limitations. Further studies are planned to optimize the algorithm and improve the results.

Effect of Tool Approaching Path on He Shape of Cylindrically Milled Parts (공구 접근 경로가 원통형상의 밀링가공물에 미치는 영향)

  • Kim, Kang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.45-51
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    • 2003
  • Milling process has beer used in aircraft, auto-component and mold industries widely. They need more accurate and precise parts to improve the performance and quality of their products. So, the geometrical form accuracy of the workpiece surface generated by this process is getting more and more important. Generally, the form accuracy is affected by machine conditions, cutting conditions, tool geometry, tool deflection by cutting force and tool path md so on. Even though they are controlled as perfect conditions, it is easily found that there is a line along the axis of a cylindrically milled part. It is presumed that the tool approaching causes this error on milled surface. Thus, the study for investigating the effect of the tool approaching path on the cylindrical surface geometry of the end-milled part is carried out.

A Bit of Factory Automation : Manufacturing Cost Estimation Using Group Technology (공장 자동화에 관한 소고 : 그룹 테크놀로지를 이용한 생산원가 추정)

  • Lee, Sung-Youl
    • Journal of Korean Institute of Industrial Engineers
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    • v.15 no.2
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    • pp.77-86
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    • 1989
  • A fully automated cost estimation system(FACES) has been developed. Since speed, accuracy, and consistency are essential factors in automating a cost estimation, the use of computers in cost estimation system(CES) has grown rapidly in the last few years. FACES is a micro computer based cost estimation system that employs a manufacturing knowledge base. A Group Technology(GT) based part classification and coding(C&C) scheme is used to automate the process planning aspects of cost estimation. Variant process planning methods are employed to generate workstation routings from form features of the part. The system has been tested for an assembly of six machined parts. Results indicate that the system could provide a substantial improvement in accuracy, productivity, and performance over the more traditional full dialog approach to cost estimation. It also provides a good foundation for a factory automation by using a common GT based database through design to production.

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Study on the approximate theory of cylindrical shells (원통셸의 근사이론에 관한 연구)

  • ;;Lee, Yong Shin
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.4
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    • pp.158-163
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    • 1979
  • An approximate theory of circular chlindrical shells under arbitrary load is derived on the basis of Vlasov's semimembrane theory. With this approximate theory concrete cylindrical shells subjected to wind loading is analized and its accuracy is investigated with the results of Donnell's equation. In this study the foollowing results are abtained : (1) The expression of .kappa.$\_$2/=.part.$\^$2/.omega./.part. s$\^$2/ for the change of curvature gives much simplicated closed form colution. (2) This approximate theory is to be applicable with sufficient accuracy in the stress analysis of concrete cylindreical shells which the ratio L/D is equal or greater than three.

A COLD FORGING OF HELICAL GEAR FOR STEERING PINION

  • Kim M.E.;Kim Y.G.;Choi S.;Na K.H.;Lee Y.S.;Lee J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.59-62
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    • 2003
  • The precision cold forging of helical gear for steering pinion has been studied. Because of the large helix angle, there are many difficult problems to control the material flow and part dimension. The die shape was proposed to improve the flow of workpiece. In order to improve the dimensional accuracy of forged part, a FE analysis was performed. The proposed die shape drives to flow amicably workpiece. The applied load was reduced up to 10 percent, compared to the conventional-shaped-die. The elastic deformation of die has been investigated quantitatively by the 3-dimensional FE analysis. The die-land has been expanded up to $10{\mu}m$ on loading stage, based on the FEM results. Therefore, the elastic deformation amounts should be taken into consideration to improve the dimensional accuracy of forged helical gear.

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