• Title/Summary/Keyword: Paper-sludge

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MINERAL PROCESSING and COPPER EXRACTIVE METALLURGY Complete Metal Recovery

  • Kim, J.Y.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.22-34
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and Dore furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyre-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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Waste Activated Sludge Digestion with Thermophilic Attached Films (친열성(親熱性) 생물막공법(生物膜工法)을 이용(利用)한 폐활성(廢活性) 슬러지의 혐기성(嫌氣性) 소화(消化))

  • Han, Ung Jun;Kabribk, R.M.;Jewell, W.J.
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.5 no.4
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    • pp.31-44
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    • 1985
  • The application of anaerobic attached microbial films in the expanded bed process has recently been examined at high temperatures ($55^{\circ}C$) and with particulate matter. Extrapolation of the kinetics suggested that waste activated sludge (WAS) could be efficiently digested at hydraulic retention times as short as six hours in the expanded bed process. This would represent a 99 percent digester reactor volume reduction and would introduce interesting solids management alternatives if such a high rate process were developed. This paper presents a summary of a 1.5 year study of the feasibility of such a process. Three continuously fed $55^{\circ}C$ laboratory reactor systems were used to define the kinetics and the site of reactions-control completely mixed reactors were compared to the expanded beds (AAFEB) with and without a hydrolysis unit preceding the attached film unit. Well defined laboratory-generated WAS was compared to actual WAS from a domestic sewage treatment facility. Sixty percent of the biodegradable organics were converted in an AAFEB at a 15-hour hydraulic retention time without hydrolysis, whereas greater than 95 perccent of the biodegradable organics were stabilized in a two-stage system consisting of a 3-day HRT hydrolysis reactor followed by a 15-hour HRT AAFEB. The limitations of this high rate process and its potential application are discussed.

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Matrix effect on the Determination of Inorganic Priority Pollutants in Sludges (오니 시료중의 무기 Priority Pollutants의 분석 과정에 미치는 매질의 영향)

  • Lee, Huk-Hee;Lee, Sueg-Geun
    • Analytical Science and Technology
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    • v.11 no.4
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    • pp.297-304
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    • 1998
  • The three analysis methods, EPA method 3050, the method offered by Ministry of Environment in Korea, and modified method corrected in this laboratory, were studied to investigate the effect of matrix on the analysis of inorganic priority pollutants. 7 inorganic priority pollutants(Ni, Cr, Cu, Zn, Pb, Cd, Hg) were spiked to the plating, leather, paper, electric, and dye sludges. Mean recovery of the elements except Hg was 95.5% when the procedure of EPA method was applied. However, recovery by the two other extraction methods showed 11.1% and 27.7%, respectively. Digestions were done by MDS (microwave digestion system) and $HNO_3+HClO_4$ methods. To study organic and inorganic matrix effect, samples were made by adding triethanol amine as a organic matrix and $FeCl_3{\cdot}6H_2O$+$AlCl_3{\cdot}6H_2O$ as a inorganic matrix, respectively. The extracts were analyzed by AAS and HG-AAS. Mean recovery of the elements by the $HNO_3+HClO_4$ procedure, except Hg, gave better result than that of the MDS method. Mean recovery of elements was decreased when organic and inorganic matrices were added in the sludge samples. The procedure of MDS and $HNO_3+HClO_4$ digestion gave higher recoveries than that of direct analysis. In general, the results of the studies showed a significant matrix effect on the inorganic priority pollutants analysis in sludges.

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Design and Environmental/Economic Performance Evaluation of Wastewater Treatment Plants Using Modeling Methodology (모델링 기법을 이용한 하수처리 공정 설계와 환경성 및 경제성 평가)

  • Kim, MinHan;Yoo, ChangKyoo
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.610-618
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    • 2008
  • It is not easy to compare the treatment processes and find an optimum operating condition by the experiments due to influent conditions, treatment processes, various operational conditions and complex factors in real wastewater treatment system and also need a lot of time and costs. In this paper, the activated sludge models are applied to four principal biological wastewater treatment processes, $A_2O$(anaerobic/anoxic/oxic process), Bardenpho(4 steps), VIP(Virginia Initiative Plant) and UCT(University of Cape Town), and are used to compare their environmental and economic assessment for four key processes. In order to evaluate each processes, a new assessment index which can compare the efficiency of treatment performances in various processes is proposed, which considers both environmental and economic cost. It shows that the proposed index can be used to select the optimum processes among the candidate treatment processes as well as to find the optimum condition in each process. And it can find the change of economic and environmental index under the changes of influent flowrate and aerobic reaction size and predict the optimum index under various operation conditions.

Agricultural Utilization of Paper Mill Sludge Manure Compost - II. Effects on the Growth of Carrot(Daucus carota L.) (제지(製紙) 스럿지 퇴비(堆肥)의 농업적(農業的) 이용연구 - II. 당근에 대(對)한 시용효과)

  • Chang, Ki-Woon;Kim, Sang-Deog;Choi, Woo-Young;Lee, Kyu-Seung
    • Korean Journal of Soil Science and Fertilizer
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    • v.25 no.2
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    • pp.155-159
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    • 1992
  • This study was carried out to know the effects of two kinds of peper mill sludge manure compost(SMC-1 and SMC-2) on the growth and chemical comments of carrot(Daucus carota L.) : SMC-1 contained 18% of swine manure and 8 % of sawdust on a fresh weight basis and SMC-2 contained swine manure without sawdust a third of the total weight of the manure and S-0(control) was treated with chemical fertilizer only, S-1 and S-2 was with SMC-1 and SMC-2 respectively, in addition to the chemical fertilizer. Carrot treated with S-1 and S-2 showed the increasing tendency of fresh weight per root and fresh yield of carrot per unit area than control(S-0), and the contents of nitrogen(N), phosporus(P), potassium(K) and calcium(Ca) in carrot grown on SMC treatments were higher than those on control(S-0), The S-2 treatment tended to increase values of the fresh weight of live leaves, root diameter, fresh weight per root and fresh yield of carrot per unit area than S-1 treatment. The contents in carrot were higher in the order of K>Ca, N. P>Mg, and the contents of aluminium, zinc, copper and chromium were below the level of toxicity for plant growth, and the contents of cadmium and lead were negligible. From the results obtained, it can be said that SMC application showed favorable effects on the growth of carrot when compared to control(S-0), and with the SMC treatments SMC-2 aplication was favorable.

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Development of a monolithic apparatus for degasing aluminum continuous casting molten metal (알루미늄 연속주조 용탕의 탈 가스 일체화 장치 개발)

  • 이용중;김태원;김기대;류재엽;이형우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.145-149
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    • 2004
  • It is necessary for managing a perfect process for degasing aluminum molten metal according to the increase of a grade of aluminum and its alloy products. There are some methods that have been used to manage a degasing process in recent years, such as an injection method that uses aluminum molten metal powder and chemicals supplier and input method that supplies argon and nitrogen, or chlorine gas by using a gas blow-tube. However, these methods show some problems, and it shows that it is a difficult process to handle. pollution due to the producing a lot of toxic gases like chlorine and fluoride gas. irregular effects, and lowering work efficiency due to the excessive processing time. The problems that are the most fatal are the producing a lot of sludge due to the reaction of aluminum molten metal with chemicals. loss of metals, and decreasing the life of refractory materials. In order to solve these problems. this paper develops a technology that is related to aluminum continuous casting molten metal and monolithic degasing apparatus. A degasing apparatus developed in this study improved the exist ing methods and prevented environmental pollution wi th smokeless. odor less, and harmlessness by using a new method that applies argon and nitrogen gas in which the methods used in the West and Japan are eliminated. The developed method can significantly reduce product faults that are caused by the production of gas and oxidation because it uses a preprocessed molten metal with chemicals. In addition. the amount of the produced sludge can also be reduced by 60-80% maximum compared with the existing methods. Then. it makes it possible to minimize the loss of metals. Moreover. the molten metal processing and settling time is also shortened by comparing it with the existing methods that are applied by using chemicals. In addition, it does much to improve the workers' health, safety and environment because there is no pollution. The improvement of productivity and prevent ion effects of disaster from the results of the development can be summarized as follows. It will contribute to the process rationalization because it does not have any unnecessary processes that the molten metal will be moved to an agitator by using a ladle and returned to process for degasing like the existing process due to the monolithic configuration. There are no floating impurities due to the oxidation caused by the contact with the air as same as the existing process. In addition. it can protect the blending of precipitation impurities. Because it has a monolithic configuration. it can avoid the use of additional energy to compensate the temperature decreasing about 60t that is caused by the moving of molten metal. It is not necessary to invest an extra facilities in order to discharge the gas generated from a degasing process by using an agitator. The working environment can be improved by the hospitable air in the factory because the molten metal is almost not exposed in the interior of the area.

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Trends of Technology Development through Investigation and Analysis of Domestic Patent Related to Wastewater Treatment Technology including Membrane, Sludge Treatment and Advanced Treatment Technology and Equipment (분리막 및 슬러지 처리와 고도처리 기술·장비를 포함한 하·폐수 처리기술의 특허 조사·분석을 통한 기술개발 동향)

  • Yoo, Ho Sik;Kim, Ji Tae
    • Membrane Journal
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    • v.27 no.5
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    • pp.375-388
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    • 2017
  • Wastewater treatment (WWT) technology has been developing from simple pollutant treatment to energy and resource-saving advanced technology, and various technologies combined with IT and BT are developed to minimize the amount of pollutant and toxic substance discharge to the public water areas and to improve operational efficiency. To examine the development trend of domestic wastewater treatment technology, the registered patent technologies were surveyed, classified and analyzed by year and sector. This paper considers the status of patent registration related to WWT from 2010.1 to 2017.5 in terms of the number of specific technical areas, and the trends are analyzed based on the 10 categorization field such as biological and physicochemical treatment process, equipment and device, material, sludge treatment, membrane, process control and 42 specific technical areas. A total of 3,356 patents have been registered since 2010, and the number of patents has been decreasing since the peak at 2013 and maintains 3~400 per year. The total number of patents has not yet been less than other countries, but the number of patents of more advanced technologies, which can lead the global market, such as process monitoring, new concept processing and equipment technologies is still insufficient compared to developed countries.

Vermicomposting of Sludge from Milk Processing Industry (MPS) (지렁이를 이용한 우유가공 폐수처리장 슬러지의 효율적 퇴비화)

  • Seo, Jeoung-Yoon
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.7
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    • pp.488-494
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    • 2012
  • This study was conducted to determine the optimal ratio of sludges from milk processing industry (MPS), paper-mill industry (PMS) and night-soil treatment plant (NSS) for vermicomposting. Five different ratios, 0 : 80 : 20 (MPS-0), 25 : 60 : 15 (MPS-25), 50 : 40 : 10 (MPS-50), 75 : 20 : 5 (MPS-75), and 100 : 0 : 0 (MPS-100 : control) MPS : PMS : NSS by wet weight were tested in a small plot experiment. The experiment for each mixing ratio was performed for 2 weeks with the three replications. MPS-100 (100 : 0 : 0) only had the highest decomposition rate with 19.9%, followed by MPS-25, MPS-50, MPS-75 and MPS-0 with 19.5, 19.1, 17.6 and 16.7%, respectively. Except for MPS-100, Vermicomposting resulted in increase in ash, T-P, $NO_2{^-}-N$, $NO_3{^-}-N$, Mg, K, As, Cd and Cu, whereas moisture, VS (Volatile Substance), TKN (Total Kjeldahl Nitrogen), $NH_4{^+}-N$, Ca, Hg and Pb were lower in the final cast than the initial feed mixture. Meanwhile Zn showed very slight difference and Cr and Ni did not show any tendency between the feed mixture and the final cast. In the case of MPS-100, where the decomposition rate was the highest, all the heavy metals in the final cast except for Hg were increased. All the vermicomposts produced from five different mixing ratios of the vermicomposting sludges met the Korea Standard as by-product compost.

The Estimation of Bio-kinetic Parameters using Respirometric Analysis (산소이용률을 이용한 생물학적 동력학 계수 추정)

  • Choung, Youn-Kyoo;Kim, Han-Soo;Yoo, Sung-In
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.1
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    • pp.11-19
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    • 2000
  • In order to predict the performance of biological wastewater treatment plant, the kinetic parameters and stoichiometric coefficient must be known. The theories and experimental procedures for determining the biological kinetic parameters were discussed in this study. Respirometric analysis in the batch reactor was carried out for the experimental assessment of kinetic parameters. A simple procedure to estimate kinetic parameters of heterotrophs and autotrophs under aerobic condition was presented. The difficulties in the interpretation of COD and VSS measurements encouraged the conversion of respirometric data to growth data. Maximum specific growth rate, yield coefficient, half saturation constant and decay rate of heterotrophic biomass were obtained from OUR(Oxygen Uptake Rate) data. Maximum specific growth rate of autotrophic biomass was obtained from the increase of nitrate concentration. The aim of this paper is to estimate the kinetic parameters of heterotrophic and autotrophic biomass by means of the respirometric analysis of activated sludge behavior in the batch reactors. These procedures may be used for the activated sludge modeling with complex kinetic parameters.

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Ultimate Anaerobic Biodegradability and Multiple Decay Rate Coefficients of Organic Wastes (유기성 폐자원의 최종생분해도 및 다중 분해속도 평가)

  • Kim, Sun-Woo;Kang, Ho;Jeong, Ji-Hyun
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.7
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    • pp.387-395
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    • 2015
  • Anaerobic mesophilic batch test of several organic wastes were carried out by a graphical statistic analysis (GSA) to evaluate their ultimate biodegradability and two distinctive decay rates ($k_1$ and $k_2$) with their corresponding degradable substrate fractions ($S_1$ and $S_2$). Each 3 L batch reactor was operated for more than 100 days at the substrate to inoculum ratio (S/I) of 0.5 as an initial total volatile solids (TVS) mass basis. Their Ultimate biodegradabilities were obtained respectively as follow; 69% swine waste, 45% dairy cow manure, 66% slaughterhouse waste, 79% food waste, 87% food waste leachate, 68% primary sludge and 39% waste activated sludge. The readily biodegradable fraction of 89% ($S_1$) of Swine Waste BVS ($S_o$) degraded with in the initial 31 days with $k_1$ of $0.116day^{-1}$, where as the rest 11% slowly biodegradable fraction ($S_2$) of BVS degraded for more than 100 days with the long term batch reaction rates ($k_2$) of $0.004day^{-1}$. For the Food Waste and Waste Activated Sludge, their readily biodegradable portions ($S_1$) appeared 89% and 80%, which degrades with $k_1$ of $0.195day^{-1}$ and $0.054day^{-1}$ for an initial 15 days and 28 days, respectively. Their corresponding long term batch reaction rates ($k_2$) were $0.003day^{-1}$ and $0.002day^{-1}$. Results from other organic wastes are addressed in this paper. The theoretical hydraulic retention times (HRTs) of anaerobic digesters treating organic wastes are easily determined by the analysis of multiple decay rate coefficients ($k_1$ and $k_2$) and their corresponding biodegradable substrate fractions ($S_1$ and $S_2$).