• Title/Summary/Keyword: Paper-mill

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CFWC Scheme for Width Control using CCD Measurement System and Fuzzy PID Controller in Hot Strip Mills (CCD 폭 측정 시스템 및 퍼지 PID를 이용한 CFWC 제어기 설계)

  • Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.11
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    • pp.991-997
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    • 2013
  • In this paper, we propose a CFWC (CCD and fuzzy PID based width control) scheme to obtain the desired delivery width margin of a vertical rolling mill in hot strip process. A WMS(width measurement system) is composed of two line scan cameras, an edge detection algorithm, a glitch filter, and so on. A dynamic model of the mill is derived from a gauge meter equation in order to design the fuzzy PID controller. The controller is a self-learning structure to select the PID gains from the error and error rate of the width margin. The effectiveness of the proposed CFWC is verified from simulation results under a width disturbance of the entry in the mill. Using a field test, we show that the performance of the width control is improved by the proposed control scheme.

A Study on the Optimum Shape of Basalt Liner for Inner Wall Protection of Ball Mill (볼밀의 내벽 보호용 현무암 라이너의 최적형상에 관한 연구)

  • Wang, Jee-Seok;Kim, Jong-Do;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.753-760
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    • 2007
  • For protection of the cylinder wall of the ball mill for grinding raw ore. the inner side of the cylinder is covered with rubber liner. The rubber is easily worn down because the rubber relatively soft compared with raw ore. So the rubber liner in the ball mill cylinder must be replaced almost every year and the cost for replacing rubber liner formidable. In this paper, for reducing or excluding the cost of replacing rubber liner the basalt liner is designed. The basalt materials are generally harder than raw ore and the basalt liner in the ball mill does not wear down and so it can be used almost permanently. The concave surfaces are made on the liner of the ball mill and the liner in the cylinder wall plays also the role of raising the steel balls mixed in the raw ore. The section profiles of the concave surface have an important effect on the performance of the ball mill. The deep concave grooves raise the steel balls to high levels and give the large potential energy to the steel balls impacting to the raw ore. But if the concave grooves are too deep. the steel balls raised too high by the concave grooves fly along the parabolic path and reach to the other side of cylinder wall and so the steel balls do not play the roles of grinding the raw ore. The forces acting to a steel ball in a concave groove of the cylinder liner are also analyzed in this paper. The formulas calculating the height and the impact point of the steel ball are introduced and presented. Based to these formulas, the optimum section profiles of the basalt liner are presented.

Use of Paper Mill Sludge and Briquet Ash as Root Zone Soil Mixtures for Thrfgrass Culture (잔디상토로서의 제지스럿지와 연탄재 이용에 관한 연구)

  • 구자영;김태일;안주원
    • Asian Journal of Turfgrass Science
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    • v.6 no.1
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    • pp.11-22
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    • 1992
  • To determine the use of waste materials as root zone soil mixtures for turfgrass culture, the effects of paper mill sludge and briquet ash on physical and chemical properties of soil and growth of turfgrasses were examined. Three turfgrass species of zoysiagrass(Zoysia japonicaSteud.). kentycky bluegrass(Poa pratensis L. 'Ram I') and creeping bentgrass(Agrostis panistris Huds 'Persucross') were cultured in 32cm diameter plastic pots containing various soil mixtures. The basic ingredients used for mixtures included sand(SD), field soil(SL), paper mill sludge(PS), sphagnum peat moss(PM) and briquet ash(BA). Seven combinations using these ingreients were mixed in different percentage by volume as follows: SD+SL+PM(80:10.10), SH+SL+PS(80:10:10), SD-PM(80:20), SD+PS (80:20), SD+BA(80:20), SD+BA+PM(60:20:20) and SD+BA+PS(60:20:20). 1. Paper mill sludge showed pH of 6.6, more than 30% of organic matter content, and higher concentrations of total N, P, k, Ca, Mg and CEC. Bulk density, fild moisture capacity and electrical conductivity of soil mixtures were increased by the comimation of 10~20% PS by volume. 2. Briquet ash showed pH of 8.0, and higher levels of P, k, Ca and Mg than those of field soiks. Bulk density, field moisture capacity and hardenss of soil mixtures were increased but vertical water flow rate and electrical conductivity were decreased by the combination of 20% BA by volume. 3. Phytotoxic effects of PS and BA on growth of turfgrasses were not found. Shoot growth of all three species was higher in soil combination of SD+BA+PS than that of SD+SL+PM added with fertilizer. However, root growth was better in soil mixtures combined with PM. Soil mixtureomposed of 60% SD, 20% BA and 20% PS by volume was most effective on growth of all three species. 4. Paper mill sludge resulted in higher N level in the leaf tissue. The contents of heavy metals such as Cd and Ph did not vary significantly among soil mixtures and species. However, the Mn level was 2~3 times higher in plants growh in mixtures containing PM compared with others, and especially it was higher in creeping bentgrass than other species.

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Changes in several physco-chemical properties of aged food waste and feeding response of tiger worms(Eisenia fetida) on it (부숙된 음식물 쓰레기의 이화학성상 변화 및 줄지렁이의 섭식반응)

  • Bae, Yoon-Hwan;Lee, Byung-Do
    • Journal of the Korea Organic Resources Recycling Association
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    • v.12 no.4
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    • pp.130-138
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    • 2004
  • Food wastes with different regional origins were mixed with bulking agent such as paper mill sludge or night soil, and aged for 21 days or 28 days. And aged food wastes were fed to the earthworm(tiger worm, Eisenia fetida) for 60 days. There were no significant physico-chemical differences among the food wastes with different regional origins. EC values and NaCl concentrations in food wastes were too high for earthworms to survive. Food wastes mixed with paper mill sludge were vermicomposted more efficiently than food wastes mixed with night soil, but the over-all vermicomposting rates on the food wastes were much lower than that on paper mill sludge because EC values and NaCl concentrations were still high for earthworm to compost the feeds. Earthworm population did not increase its biomass on the food wastes mixed with paper mill sludge or night soil, whereas earthworm population fed with paper mill sludge increased its biomass by 20% for 60 days. It could be concluded that a solution for reducing NaCl concentrations in food waste should be developed to vermicompost food waste.

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Optimal scheduling of the paper mill process using two - step strategy method

  • Kim, Donghoon;Il Moon
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.163.3-163
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    • 2001
  • This paper presents the two-step strategy method of performing optimal scheduling of paper mill processes using MINLP (Mixed-Integer Non-Linear Programming) considering the trim loss problem in sheet cutting processes. The mathematical model for a sheet cutting process in the form of MINLP is developed in this study, and minimizing total cost is performed considering the cost of raw paper roll, :hanging cutting patterns, storage of over-product and recycling/burning trim. The paper has been used to deliver and conserve information for a long time, and it is needed to have various sizes and weights ...

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A Rational Operation Scheduling for Operational Cost Saving in Cogeneration System for Paper Mill (제지공장용 열병합발전시스템의 운용비용절감을 위한 합리적 운전기법 수립)

  • Choi, Kwang-Beom;Lee, Jong-Beom
    • Proceedings of the KIEE Conference
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    • 1999.07c
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    • pp.1276-1278
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    • 1999
  • This paper proposed the optimal operational scheduling of cogeneration system for paper mill connected with several auxiliary devices. Auxiliary devices that include auxiliary boiler, waste boiler and sludge incinerator operate with multi-cogeneration system. Especially environment element was considered in objective function to solve environment problem. Electricity can be purchased through power system from utility. The proposed operational strategy on cogeneration system for paper mill to increase energy efficiency can be applied to the similar cogeneration system in industrial field.

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A Study on the Treatment of Paper Mill Wastewater with the Addition of High Thermal Microbial Inoculants (고온성 종균제를 이용한 제지폐수 처리)

  • 이성호;임택준;조준형
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.2
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    • pp.54-60
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    • 2002
  • The Wastewater of toilet paper mill recycling recovered milk carton was used as a raw material for this study. According to the actual mill conditions, hydraulic retention time was adjusted to 12 hours and F/M (Food/Micro-organism) ratio was adjusted to 0.23. Temperature of aeration basin was varied from 2$0^{\circ}C$ to 5$0^{\circ}C$. The change of Micro-organisms and removal efficiency of pollutant were investigated at the varied temperature of basin. Aeration basin using high thermal microbial inoculants showed more removal efficiency of SS, COD than aeration basin using conventional microbial inoculants at high temperature. Floc consolidation of aeration basin using high thermal microbial inoculants added sludge was better than that of sludge from aeration basin using conventional microbial inoculants.

A Rational Operation Scheduling for Operating Cost Saving in Cogeneration System for Paper Mill (제지공장용 열병합발전시스템의 운용비용절감을 위한 합리적 운전계획수립에 관한 연구)

  • 최광범;이종범
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.512-518
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    • 1999
  • This paper proposed the optimal operational scheduling of cogeneration system for paper mill connected with several auxiliary devices Auxiliary devices that include auxiliary boilers, waste heat boilers and sludge uncinerators operate with multi-cogeneration systems. Especially environment element was considered in objective function to solve environment problem. Electricity can be purchased through power system from utility. The proposed operational strategy on cogeneration system for paper mill to increase energy efficiency can be applied to the similar cogeneration system is industrial field.

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Set-Up model for the silicon steel cold rolling mill

  • Kim, Sang-Kyun;Won, Sang-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1323-1326
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    • 2003
  • In this paper, we propose set-up model of silicon steel cold rolling mill. Until now, the working of Silicon Steel is operated using the look-up table value of roll force which a field operator finds by making good use of his experience. Therefore, the standardization of data and an improvement of the quality on product are very difficult. So we establish neural model using field data of various kinds of coil at each pass.

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A Study on in Ball End Mill Cutting Operation the Cutting characteristics (Ball End Mill 가공시 가동특성에 관한 연구)

  • 오영생
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.196-201
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    • 1997
  • The biggest challenge facing today's manufacturing industry is better quality and high productivit. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of today are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. The aim of this paper is to get a comprehensive understanding of its machinability properties and to investigate the relationship between cutting conditions and surface roughness for Ball End Mill cutting process so as to enhance its practical application.

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