• 한국세라믹학회지
• /
• 제50권6호
• /
• pp.528-532
• /
• 2013

Well-dispersed slurries of submicron-sized alumina powders were pressure-infiltrated in 3D preforms of mullite fibers and the effects of the particle size and infiltration pressure on the particle packing characteristics were investigated. Infiltration without pressure showed that the packing density increased as the particle size decreased due to the reduction of the friction between the particles and the fibers. The infiltrated preforms contained large pores in the large voids between the fiber tows and small pores in the narrow voids between the individual fibers. Pressure infiltration resulted in a packing density of 77% regardless of the particle size or the infiltration pressure(210 ~ 620 kPa). Pressure infiltration shortened the infiltration time and eliminated the large pores in preforms infiltrated with the slurries of smaller particles. The slurry pressure-infiltration process is thus an efficient method for the packing of matrix materials in various preforms.

• 한국전기전자재료학회논문지
• /
• 제28권12호
• /
• pp.781-786
• /
• 2015

It is necessary for ferrite sheets to be fabricated with high packing density for excellent electrical properties and high strength. In this study, the relationship between the warpage and the packing density of ferrite green sheet, was investigated with amount variation of organic additives. With 0.4 wt% of dispersant, the packing density was about 48% and warpage appeared 0.5~1.3 mm high. With 1.4 wt% of dispersant, the packing density increased up to 57% and warpage appeared 0.8~2.1 mm high. With high packing density, warpage appeared along the edges of specimen, while with low packing density, deformation appeared over whole specimen inhomogeneously. It is thought that inhomogeneous deformation after sintering came from the inhomogeneity in green sheet prepared with badly dispersed slurry. With good homogeneity in green sheet from well-dispersed slurry, isotropic shrinkage is thought to have occurred along the distance from center to edges of specimen during sintering.

• 한국생산제조학회지
• /
• 제20권5호
• /
• pp.653-658
• /
• 2011

In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

• 한국식품저장유통학회지
• /
• 제5권4호
• /
• pp.315-319
• /
• 1998

유통을 위한 포도 보존 중 품질에 미치는 영향을 구명하여 보존기간 연장에 효과적인 적정 포장재 제작에 대한 기초자료를 얻고자 포도 캠벨얼리를 공시하여 스치로폴 상자, 마닐라상자 등 6처리를 두어 시험한 결과, 중량감소는 유통일수가 경과함에 따라 많았으며, 처리 간에는 15일 보존시 스치로폴상자에 비해 스치로폴상자+(스치로폴접시 + BioPE 필름밀봉), 스티로폴상자 + (스치로폴접시 + 랩 밀봉)처리가 적었으며, 비정상과는 밀봉구에서 많았으나, 축과는 밀봉으로 인한 수분증발 억제로 인하여 오히려 감소하였다. 외관상 품질 및 식미는 보존기간이 경과할수록 저하되었으나, 5일 보존 시에는 바이오상자 처리 포도의 품질이 우수하였고, 경도는 스티로폴상자 + (스치로폴접시 + 바이오필름) 처리에서 감소 폭이 가장 적었으며, 성분변화는 보존기간 경과에 따른 일정한 경향이 없었으며, 밀봉처리에서 당도의 감소 폭이 컷다.

• 공업화학
• /
• 제9권6호
• /
• pp.852-856
• /
• 1998

유동층 연소로에서 압력 요동의 통계적 처리 방법을 이용하여 충전물질의 유동층 거동에 대한 영향을 분석하였다. 실험은 내경이 6.7cm인 유동화 장치에서 수행하였고, 실험변수는 입자크기 및 분포, 유동화가스, 유동층의 aspect ratio(L/D), 충전물 등이다. 충전물질은 스크린 충전물질을 사용하였고, 압력 요동 특성은 차압 전달기로 측정하였다. 측정 압력 요동 특성치는 평균값과 표준편차, power spectral밀도 합수의 주진동수 등이다. 압력요동의 표준 편차는 압력 측정 tap의 반경 방향에 거의 영향을 받지 않았으며, 압력 측정 tap의 축방향에서는 충전물이 없는 경우 가스분산판 약 4.5cm 이상에서는 거의 일정하다. 충전물의 크기가 증가할수록 주진동수는 감소하는 경향이 나타났으며, 충전물의 양이 10% 부근에서 주진동수가 가장 큰 변화값을 나타내었다. 압력 요동의 표준 편차는 유동층 연소로의 거동을 해석하고 유동화 현상을 설명하는데 효과적이며, 압력 요동의 특성들은 충전물질에 많은 영향을 받았다.

• Journal of Computational Design and Engineering
• /
• 제1권2호
• /
• pp.140-151
• /
• 2014

Storing, and the loading and unloading of materials at production sites in the manufacturing sector for mass production is a critical problem that affects various aspects: the layout of the factory, line-side space, logistics, workers' work paths and ease of work, automatic procurement of components, and transfer and supply. Traditionally, the nesting problem has been an issue to improve the efficiency of raw materials; further, research into mainly 2D optimization has progressed. Also, recently, research into the expanded usage of 3D models to implement packing optimization has been actively carried out. Nevertheless, packing algorithms using 3D models are not widely used in practice, due to the large decrease in efficiency, owing to the complexity and excessive computational time. In this paper, the problem of efficiently loading and unloading freeform 3D objects into a given container has been solved, by considering the 3D form, ease of loading and unloading, and packing density. For this reason, a Group Packing Approach for workers has been developed, by using analyzed truck packing work patterns and Group Technology, which is to enhance the efficiency of storage in the manufacturing sector. Also, an algorithm for 3D packing has been developed, and implemented in a commercial 3D CAD modeling system. The 3D packing method consists of a grouping algorithm, a sequencing algorithm, an orientating algorithm, and a loading algorithm. These algorithms concern the respective aspects: the packing order, orientation decisions of parts, collision checking among parts and processing, position decisions of parts, efficiency verification, and loading and unloading simulation. Storage optimization and examination of the ease of loading and unloading are possible, and various kinds of engineering analysis, such as work performance analysis, are facilitated through the intelligent 3D packing method developed in this paper, by using the results of the 3D model.

• 한국입자에어로졸학회지
• /
• 제19권4호
• /
• pp.145-154
• /
• 2023

Granular bed filters are widely used to remove particulate matter in flue gas and are filled with various shapes of packing material. The packing material plays an important role in determining the overall collection performance, such as pressure drop and collection efficiency. The pressure drop of a granular bed filter has been calculated using the Ergun equation, while the collection efficiency has been predicted using the log-penetration equation based on the single sphere theory. However, a prediction equation of collection efficiency for a granular bed filter filled with non-spherical packing materials has not been suggested yet. Therefore, in this study, three different shapes of packing materials (sphere, cylinder, and irregular) were prepared to propose a prediction equation. The pressure drop and collection efficiency in a granular bed filter filled with each shape of packing material were measured experimentally and compared with theoretically predicted values. We found that experimentally measured pressure drops matched well with values theoretically predicted using the Ergun equation considering the shape factor. However, experimental collection efficiencies were higher than theoretical ones predicted by the log-penetration equation using the single sphere theory. We modified the log-penetration equation by employing a shape factor and found a good relationship between experimental and theoretical collection efficiencies.

• Composites Research
• /
• 제34권5호
• /
• pp.330-336
• /
• 2021

알루미나 파우더는 산업용으로 널리 사용되는 소재 중 하나이지만 파우더 패킹 상태에 따라 제품의 강도가 변하는 문제점이 있다. 위 문제해결을 위하여 입자 패킹효율을 높이려는 많은 선행연구들이 수행되었지만, 기존 연구는 밀리미터 스케일의 입자의 충진 특성을 분석한 것이 대부분이므로 마이크로미터 스케일과 물리적 특성이 달라, 그 선행연구 결과를 토대로 마이크로미터 스케일에 적용하기 어렵다. 따라서 본 논문에서는 마이크로미터 스케일의 알루미나 파우더를 이용하여 충진률을 높이기 위하여 통계적방법을 이용하여 3단계 실험을 수행하였다. 먼저, 혼합물시험계획법을 이용하여 충진율이 높은 크기 조합 및 혼합 비율을 선정하였으며, 진동 실험장치에서 가진 주파수 변경에 따른 충진 높이 변화를 분석하여 적정 가진 주파수를 선정하였다. 마지막으로 앞서 언급한 실험 결과값을 토대로 알루미나 파우더 충진율 시험을 수행하였다. 그 결과, 최대 높이 변화량은 충진 크기조합 선정을 위해 수행한 최초의 실험 결과 최댓값보다 42% 향상된 것을 확인하였다.

• 한국대기환경학회지
• /
• 제23권6호
• /
• pp.744-751
• /
• 2007

Wet scrubber is widely used to remove toxic gaseous contaminants in various industries such as semi-conductor industry, display manufacturing industry and so on. In this study, to optimize a packed bed scrubber as one of typical wet scrubber size while keeping its performance, four different packing materials were investigated at different air flow rates, liquid-gas ratios and pH values. Ammonia, hydrochloric acid and hydrofluoric acid were used as test gases to characterize the scrubber performance. Gas removal efficiency increased as the packing size decreased, which resulted in the increase of specific surface area. The increase of air flow rate led to the decrease of gas removal efficiency, while the increase of liquid-gas ratio led to the increase of gas removal efficiency. For the case of $NH_3$ gas, lower pH, and for the cases of HCl and HF, higher pH contributed to higher gas removal efficiency. Gas removal efficiency of a wet scrubber increased in the order of HCl < $NH_3$ < HF according to its water solubility.

• 한국생산제조학회지
• /
• 제23권6호
• /
• pp.580-589
• /
• 2014

Demands for automation in the cell production process of IT products are becoming increasingly sophisticated. In particular, the dual-arm robot has drawn attention as a solution because it has a flexibility and works similarly to humans. In this paper, we propose an automation system for cellular phone packing processes using two dual-arm robots. Applied robots are designed with specifications to meet the requirements of cellular phone packing jobs. In addition, a robotic cell production system is proposed by applying a method of task allocation for efficient packing of cellular phones. Specifically, a task is assigned to reduce takt-time and to avoid collision between two robots. Finally, we discuss some experimental results that include the packing job of five unit boxes with seven kinds of accessories.