• 제목/요약/키워드: PVD

검색결과 488건 처리시간 0.023초

EB-PVD법과 전기화학방법으로 형성된 Zn-Cr film의 구조와 부식특성 (Corrosion Behavior and Crystal Structure of Zn-Cr Coatings by EB-PVD and Electroplating)

  • 최한철
    • 한국표면공학회지
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    • 제36권6호
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    • pp.423-429
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    • 2003
  • It has been investigated corrosion resistance and crystal structure of Zn-Cr coatings fabricated by electroplating method and electron-beam physical vapor deposition method(EB-P VD). The electroplated Zn-Cr alloy consists mainly of η'-Zn phase for the lower Cr content than 7.9 wt% Cr and ${\gamma}$'-ZnCr phase for the higher Cr content. In the Zn-Cr alloy fabricated by EB-PVD the ${\gamma}$'-ZnCr phase appeared clearly at 3 wt% Cr and it became the sole phase at 50 wt%Cr. The amount of η'-Zn phase decreased obviously with increasing Cr content when it exceeded 15 wt% Cr. The electrochemical measurement of the electroplated Zn-Cr film has shown corrosion potential of about -1000 mV. The current density of active region and the amount of dissolved Zn and Cr decreased significantly with increasing Cr content. The electrochemical characteristics of Zn-Cr alloy fabricated by EB-PVD have shown that the alloy of 50 wt% Cr had the highest corrosion potential(-500 mV) and the lowest critical passive current density than that of the electroplated.

전류제어가 가능한 AIP-PVD법으로 증착된 TiMoN 코팅층 특성평가 (Characteristic Evaluation of TiMoN Coating Layer Deposited by Current Control available AIP-PVD Method)

  • 신현정;김동배;김성철;김남수
    • 열처리공학회지
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    • 제32권5호
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    • pp.224-229
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    • 2019
  • PVD coating is a technology that can be applied to various industries, and is widely used for processing molds and machinery, improving performance of core parts, and extending the life. Therefore, there is a need for a research on a device and a process technology that can adjust the performance to suit each application. In this study, a PVD coating device with ion density control was used to deposit a coating layer on SKD 11, a cold die steel, with magnetron currents of 1 A, 2 A, 3 A at arc currents of 80 A, 100 A, 130 A. It examined the mechanical properties for each condition. Increasing the arc current and magnetron current could improve the thickness, adhesion, and hardness of the coating layer. Especially, When the magnetron current was high, it suppressed the droplets that could be generated by the high arc current, showing excellent surface uniformity and adhesion of the coating layer.

PVD/PACVD 코팅을 통한 부품의 성능과 내구성 향상 (Improvement in the performance and reliability of components by PVC/PACVD Coating)

  • 김종성;정용태;석진우
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2007년도 추계학술대회 논문집
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    • pp.132-133
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    • 2007
  • 제품 표면에 코팅을 하는 것은 원자재나 디자인을 개선하는 것보다 훨씬 효과적인 결과를 가져온다. 제품에 코팅을 적용하면 성능과 신뢰성이 향상되어 수명이 증가되고, 소형 경량화가 가능해진다. 자동차 엔진과 그 외의 부품에 적용할 경우 에너지 절감 효과가 있고 친환경 요구에 부응할 수 있어 그 효과가 크다. 시스템의 잠재된 성능은 특정 목적에 따라 맞춤된 PVD/PACVD 코팅에 의해서 향상 될 수 있고, 실제로도 많은 경우 PVD/PACVD 코팅만이 새로운 설계 솔루션을 실현 가능하게 해준다.

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정전방사에 의한 PVdF 나노섬유 제조 및 물성 (The Preparation and Characterization PVdF Nanofibers Electrostatically Spun)

  • 조장익;김찬;최창남;양갑승
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 2003년도 봄 학술발표회 논문집
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    • pp.382-383
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    • 2003
  • 정전방사란 고분자 용융체 또는 고분자 용액에 전기적인 힘을 이용하여 나노크기의 직경을 가지는 섬유를 제조하는 공정이다. 정전방사에서는 전기적인 힘을 이용하여 기존의 건식 및 습식 방사기술로서 섬유화가 어려웠던 재료들을 간단한 방법으로 섬유화 시킬 수 있으며, 매우 적은 양으로 방사가 불가능했던 재료들에 대해서도 방사가 가능하며, 부직포 형태로 제조된다는 특징이 있다. 본 연구에서는 PVdF계 공중합체 폴리머로서 PVdF-HFP 공중합체를 아세톤 용매에 다양한 농도로 용해시켜 고분자 용액을 제조한 후, 정전방사에 의한 나노크기의 직경의 섬유를 제조하는 방사조건을 고찰하였다. (중략)

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Evaluation of the Wear Resistance of PVD Coatings on Drills by Using a Slurry Jet Impact Test

  • Iwai, Y.;Ueno, Y.;Suehiro, T.;Honda, T.;Hogmark, S.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.141-142
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    • 2002
  • In this paper, we propose a slurry jet (water containing $1\;{\mu}m$ alumina particles) impact test in order to quickly evaluate the wear properties of physical vapor deposited (PVD) coatings on commercial cutting tools. Linear wear was obtained for bothe coating and substrate material, and the penetration through the coating into the substrate was signified by a sharp increase in slope of the wear versus time curve. The PVD coatings deposited on the tools showed the same wear rates as those on reference plate specimens produced by the same coating methods. We conclude that our proposed evaluation technique for coatings is considerably useful as a screening test when evaluating coated tools like twist drills, taps, end mills, gear hobs, etc.

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The invariant design of planar magnetron sputtering TFT-LCD

  • Yoo, W.J.;Demaray, E.;Hosokawa;Pethe, R.
    • Journal of Korean Vacuum Science & Technology
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    • 제3권2호
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    • pp.101-106
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    • 1999
  • The main consideration factor to design a magnetron of the sputtering system for TFT-LCD metallization is high sheet resistance (Rs) uniformity which is provided by the high target erosion and high current efficiency. The present study has developed a rectangular magnetron for TFT-LCD to bve considered full target erosion and high film uniformity. After an aluminum-2 at.% and alloy target was installed in a magnetron source and the film was deposited on the glass of 600${\times}$720 mm, the Rs uniformity of the deposited film was measured as functions of the magnet tilt and magnet scanning configuration. And the target erosion profile was observed with the target voltage. When sputtered at 4mtorr and 10kW, the magnet tilt for the high Rs uniformity of 8.38% was 7mm. The plasma voltage at the dwell home and end for full-face target erosion, when scanned the magnetron was 120% compared to the mean voltage of the other area.

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PVD법에 의한 TiAIN코팅의 절삭공구에의 적용특성 (Application of TiAIN film grown by PVD to Cutting Tool)

  • 황경충;윤종호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.388-392
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    • 2003
  • As the machine tool industry progresses, the performance of cutting tools also needs to be of good quality and specialized. If the existing metal cutting tool tip is coated properly, its life would be longer and the machining of a difficult-to-cut material also could be possible. For the development of the high quality cutting tool, the applicabilities of TiAIN coating deposited by PVD on the cutting insert were experimentally investigated. The various measurements, such as, SEM micrograph, XRD pattern, AFM surface morphology, and hardness were performed to cross-check the possibility and availability of TiAIN coated tool in the field. The effects of it is successful and we hope to see good results in many fields.

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Characterization and Application of DLC Films Produced by New Combined PVD-CVD Technique

  • Chekan, N.M.;Kim, S.W.;Akula, I.P.;Jhee, T.G.
    • 열처리공학회지
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    • 제23권2호
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    • pp.75-82
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    • 2010
  • A new advanced combined PVD/CVD technique of DLC film deposition has been developed. Deposition of a DLC film was carried out using a pulsed carbon arc discharge in vapor hydrocarbon atmosphere. The arc plasma enhancing CVD process promotes dramatic increase in the deposition rate and decrease of compressive stress as well as improvement of film thickness uniformity compared to that obtained with a single PVD pulsed arc process. The optical spectroscopy investigation reveals great increase in radiating components of $C_2$ Swan system molecular bands due to acetylene molecules decomposition. AFM, Raman spectroscopy, XPS and nano-indentation were used to characterize DLC films. The method ensures obtaining a new superhard DLC nano-material for deposition of protective coatings onto various industrial products including those used in medicine.

PVD 방식을 통해 도금된 아연-마그네슘 도금 강판에서 Mg 함량에 따른 도금층의 기계적 특성 (Mechanical property of plated layer by Mg contents in the Zn-Mg plated steel by PVD process)

  • 최명환;변종민;김태엽;정우성;김영도
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2014년도 추계학술대회 논문집
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    • pp.53-53
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    • 2014
  • 아연-마그네슘 합금은 뛰어난 내식성으로 최근 코팅소재로 가장 많이 사용되는 아연 도금을 대체할 수 있는 재료로서 주목받고 있다. 특히 PVD 방식을 통해 도금강판을 제조할 경우 도금층의 두께 제어가 용이하여 아연의 사용량을 저감할 수 있다. 그러나 이러한 PVD 방식을 통해 제조된 아연-마그네슘 도금강판을 사용하기 위해서는 내식성 이외에도 일정수준의 기계적 특성 확보가 중요하다. 본 연구에서는 마그네슘 함량을 달리하여 제조된 아연-마그네슘 도금강판을 대상으로 XRD 분석, 나노인덴테이션 시험을 실시하여, 아연-마그네슘 도금강판 도금층의 기계적 특성에 미치는 상(Phase)의 영향을 분석하였다.

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Optimum PVD installation depth for two-way drainage deposit

  • Chai, J.C.;Miura, N.;Kirekawa, T.;Hino, T.
    • Geomechanics and Engineering
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    • 제1권3호
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    • pp.179-191
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    • 2009
  • For a two-way drainage deposit under a surcharge load, it is possible to leave a layer adjacent to the bottom drainage boundary without prefabricated vertical drain (PVD) improvement and achieve approximately the same degree of consolidation as a fully penetrated case. This depth is designated as an optimum PVD installation depth. Further, for a two-way drainage deposit under vacuum pressure, if the PVDs are fully penetrated through the deposit, the vacuum pressure will leak through the bottom drainage boundary. In this case, the PVDs have to be partially penetrated, and there is an optimum installation depth. The equations for calculating these optimum installation depths are presented, and the usefulness of the equations is studied by using finite element analysis as well as laboratory model test results.