• 제목/요약/키워드: PTFE composite

검색결과 51건 처리시간 0.03초

$Al_2O_3$-PTFE Composite Thick Films Using Aerosol Deposition and Calculation of $Al_2O_3$ Contents

  • 김형준;김윤현;남송민
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
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    • pp.112-112
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    • 2010
  • 최근 세라믹스의 고온소결과정 없이 상온 후막제조가 가능한 에어로졸 데포지션법이 개발되어 이를 응용한 다양한 연구들이 진행되고 있다. 본 연구에서는 차세대 3차원 초고밀도 집적용연성(flexible)기판재료로서 $Al_2O_3$-PTFE(polytetrafluoroethylene) 복합체를 에어로졸 데포지션을 이용하여 상온제조 하였으며, 제조된 복합체 내의 $Al_2O_3$ 함량계산에 관한 연구를 진행하였다. 제조된 복합체는 기존의 세라믹만의 $Al_2O_3$ 후막에 비하여 PTFE의 첨가로 인한 잔류응력 감소효과가 있음이 확인되었으며 SEM, TEM 등 미세구조 분석을 통하여 충격고화 시 파우더의 미립화감소를 확인할 수 있었다. 또한, 공정의 최적화를 위한 분석 시 중요한 요소인 복합체 내의 세라믹 함량을 간편한 전기적 특성 측정을 통하여 계산하는 방법에 대한 연구를 진행하였다. 이를 위하여 이종 물질의 혼합에 관한 이론인 Hashin-Shtrikman bound theory와 3차원 정전장 해석 시뮬레이션을 병행하여 계산의 오차범위를 산출하고 실제 제조된 복합체 내의 $Al_2O_3$ 함량을 5 vol.% 이내의 오차로 측정할 수 있었다.

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고분자 전해질 연료전지에서 탄소복합 기체확산층의 제조와 특성분석 (Preparation and Characterization for Carbon Composite Gas Diffusion Layer on Polymer Electrolyte Membrane Fuel Cells)

  • 심중표;한춘수;선호정;박경세;이지정;이홍기
    • 한국수소및신에너지학회논문집
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    • 제23권1호
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    • pp.34-42
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    • 2012
  • Gas diffusion layers (GDLs) of carbon composite type in polymer electrolyte fuel cells were prepared by simple and cheap manufacturing process. To obtain the carbon composite GDLs, carbon black with polymer binder was mixed in solvent, rolled to make sheet, and finally heat-treated at $340^{\circ}C$. The performance of fuel cell using composite GDLs was changed by PTFE content. The physical properties of composite GDLs for pore, conductivity and air permeability were analyzed to compare with the variation of fuel cell performance. The conductivity of composite GDLs was very similar to carbon paper as commercial GDL but pore properties and air flux were considerably different. The porosity, PTFE content and conductivity for composite GDLs did not have an influence on the cell performance much. The increase of pore diameter and air flux led to enhance cell performance.

Basalt Woven Fabric을 적용한 건축용 막재의 난연특성 (Flame Resistance Performance of Architectural Membranes Using Basalt Woven Fabric)

  • 김지현;송훈;신현욱
    • 한국화재소방학회논문지
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    • 제30권2호
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    • pp.35-42
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    • 2016
  • 막구조 건축물은 경량의 건축용 막재를 사용하므로 자유로운 곡면표현이 가능하고 시각적인 만족도가 높아 그 사용이 점차 확대되고 있다. 하지만 건축용 막재를 구성하는 직물이 화재에 취약하므로 용도에 적합하며 보다 높은 난연성능을 가지는 불연성 막재의 개발이 요구되고 있다. 따라서 본 연구에서는 단열성, 내열성, 불연성이 우수한 현무암섬유를 건축용 막재의 직포로 적용하고 PTFE 분산 수지를 함침 코팅하여 DSC/TGA 열분석, 강도특성, 방염 및 난연특성을 평가하였다. 또한, 일반적으로 사용되는 건축용 막재 중 성능이 가장 우수한 유리섬유 직포 막재와 난연특성을 비교하였으며 평가결과 현무암섬유 직포의 건축용 막재로서의 가능성을 확인할 수 있었다.

Nanoceramic and Polytetrafluoroethylene Polymer Composites for Mechanical Seal Application at Low Temperature

  • Okhlopkova, A.A.;Sleptsova, S.A.;Alexandrov, G.N.;Dedyukin, A.E.;Shim, Ee Le;Jeong, Dae-Yong;Cho, Jin-Ho
    • Bulletin of the Korean Chemical Society
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    • 제34권5호
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    • pp.1345-1348
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    • 2013
  • We investigated the tribochemical and wear properties of Polytetrafluoroethylene (PTFE) based polymer matrix composites with nanoceramic (NC) ${\beta}$-sialon, and $Al_2O_3$ particles for the mechanical seal applications at low temperature. SEM showed that NC particles were homogeneously distributed in the polymer matrix and initiated the formation of the supramolecular spherulites around NC. From the temperature stimulated depolarization (TSD) current results, it was analyzed that the surface charge on nanoceramic affected the formation of the spherulites structure. 2 wt % $Al_2O_3$ NC did not degrade the mechanical properties of PTFE so that composites showed the similar values of tensile strength, elongation at the rupture and friction coefficient as those of neat PTFE. However, the composite with 2 wt % $Al_2O_3$ NC revealed the improved wear resistance, wear rate of 0.4-1.2 mg/h at room temperature and 0.28 mg/h at $-40^{\circ}C$, respectively, while the neat PTFE the 70-75 mg/h at room temperature and 70.3 mg/h at $-40^{\circ}C$.

Acrylonitrile/Sodium Allylsulfonate 공중합체 방사선 접목을 이용한 다공성 Polytetrafluoroethylene 지지체의 친수화 (Hydrophilization of a Porous Polytetrafluoroethylene Supporter by Radiation Grafting Poly(Acrylonitrile-co-Sodium Allylsulfonate))

  • 박병희;손준용;윤기석;신준화
    • 폴리머
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    • 제38권3호
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    • pp.293-298
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    • 2014
  • 본 연구에서는 방사선을 이용하여 다공성 polytetrafluoroethylene(PTFE) 지지체에 acrylonitrile(AN)과 친수성 작용기를 가진 sodium allylsulfonate(SAS)를 접목시켜 복합 연료전지막의 지지체로 사용되는 친수화 다공성 지지체를 제조하였다. SAS/AN의 몰비율, 단량체 농도, 방사선의 조사선량에 변화를 주어 제조된 지지체의 물성을 평가하였다. 제조된 지지체의 FTIR 분석을 통하여 각 단량체들이 다공성 PTFE 지지체에 성공적으로 그래프팅되었음을 확인하였다. 또한 FE-SEM과 gurley number 측정을 이용하여 그래프트율이 증가할수록 지지체 표면의 기공이 감소하는 것을 관찰하였고, 그래프트율, 접촉각, TBO(toluidine blue O) uptake 분석을 통해 그래프트율이 증가됨에 따라 제조된 지지체의 친수화도가 증가하는 것을 확인하였다.

코팅된 요철표면을 가지는 탄소/에폭시 복합재료의 마찰 및 마모 특성 (Tribological behaviors of polymer coated carbon composite with small surface grooves)

  • 김성수;이학구;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.107-110
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    • 2005
  • Tribological behaviors of carbon epoxy composites whose surfaces have many small grooves were compared with respect to coating method under dry sliding and water lubricating conditions. The surface coating materials were epoxy (Ep) and polyethylene (PE) mixed with self-lubricating $MoS_2$ and PTFE powders. The wear morphology of the composites observed with a scanning electron microscopic (SEM) revealed that the surface coating layer mixed with the self-lubricating powder on the grooved surface significantly improved the wear resistance under water lubricating condition because the surface coating layer blocked water to penetrate the composite surface and the self-lubricating powder reduced the wear on the coating by suppressing the generation of blisters.

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초고압 가스차단기용 노즐의 재질에 따른 내아크 특성 (Arc-Withstanding Characteristics with respect to the nozzle material for EHV Class Gas Circuit Breakers)

  • 정진교;송기동;박경엽;송대진
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 하계학술대회 논문집 B
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    • pp.860-863
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    • 2002
  • Recently, main nozzle and inner nozzle for EHV class gas circuit breakers were made by PTFE(Poly Tetra Fluoro Ethylen) for the basic material composite. But, nowadays strengthened PTFE was demanded because the supply of electric power increased. This paper shows the research results for nozzles according to the filler materials.

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Water Lubricated Guide Bearing with Self-aligning Segments

  • Oguma, Tadashi;Nakagawa, Naritoshi;Mikami, Makoto;Thantrong, Long;Kizaki, Yasumi;Takimoto, Fumio
    • International Journal of Fluid Machinery and Systems
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    • 제6권2호
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    • pp.49-55
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    • 2013
  • Water lubricated guide bearing was newly released and has been applied to actual hydro turbines with vertical shaft. As a result, they can have not only high bearing performance but environmental advantages in meeting the demand for reducing river pollution by oil leakage from oil lubricated guide bearing. The PTFE composite guide bearing was tested by experimental equipment operated under conditions similar to those of actual hydro turbines. Circumferential and axial tilting bearing segments help to improve the bearing performance and efficiency due to low friction loss in the bearing system. Furthermore, bearing cooling systems could be eliminated and maintenance periods could be extended, thus the initial investment and operating costs of the hydroelectric power plant are reduced.

건축용 유리섬유 및 폴리에스테르섬유 막재의 난연특성 (Flame Resistance Performance of Glass Fiber and Polyester Fiber Architectural Membranes)

  • 김지현;송훈
    • 한국화재소방학회논문지
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    • 제30권1호
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    • pp.17-23
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    • 2016
  • 막구조물은 코팅된 직물을 주재료로 하는 구조로 연성을 가진 막을 사용하여 외부하중에 대해 안정된 형태를 유지하는 구조물을 말한다. 막에 의한 구조시스템은 대공간 시공이 가능하고 가벼우며 빛을 투과할 수 있는 등 자원 및 관리비용 절감 면에서 많은 이점을 가지고 있어 다양한 용도의 구조물에 적용되며 그 사용용도가 점차 확대되고 있는 실정이다. 하지만 막구조 건축물 및 막재가 다양해짐에도 불구하고 화재안전을 고려한 막재의 성능에 대한 기준은 미비한 실정이며 다양한 용도에 적합한 난연성능이 우수한 막재의 개발이 요구되고 있다. 따라서 본 연구에서는 시판되는 건축용 막재인 PTFE, PVDF와 PVF, ETFE 필름 막재의 방염 및 난연성능 시험 등을 통해 건축용 막재의 난연특성을 확인하였다.

3D 프린팅을 이용한 Pt/Carbon Nanotube composite 기반 전기화학식 황화수소 가스 센서 제작 (Fabrication of Pt/Carbon Nanotube Composite Based Electrochemical Hydrogen Sulfide Gas Sensor using 3D Printing)

  • 하윤태;권진범;최수지;정대웅
    • 센서학회지
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    • 제32권5호
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    • pp.290-294
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    • 2023
  • Among various types of harmful gases, hydrogen sulfide is a strong toxic gas that is mainly generated during spillage and wastewater treatment at industrial sites. Hydrogen sulfide can irritate the conjunctiva even at low concentrations of less than 10 ppm, cause coughing, paralysis of smell and respiratory failure at a concentration of 100 ppm, and coma and permanent brain loss at concentrations above 1000 ppm. Therefore, rapid detection of hydrogen sulfide among harmful gases is extremely important for our safety, health, and comfortable living environment. Most hydrogen sulfide gas sensors that have been reported are electrical resistive metal oxide-based semiconductor gas sensors that are easy to manufacture and mass-produce and have the advantage of high sensitivity; however, they have low gas selectivity. In contrast, the electrochemical sensor measures the concentration of hydrogen sulfide using an electrochemical reaction between hydrogen sulfide, an electrode, and an electrolyte. Electrochemical sensors have various advantages, including sensitivity, selectivity, fast response time, and the ability to measure room temperature. However, most electrochemical hydrogen sulfide gas sensors depend on imports. Although domestic technologies and products exist, more research is required on their long-term stability and reliability. Therefore, this study includes the processes from electrode material synthesis to sensor fabrication and characteristic evaluation, and introduces the sensor structure design and material selection to improve the sensitivity and selectivity of the sensor. A sensor case was fabricated using a 3D printer, and an Ag reference electrode, and a Pt counter electrode were deposited and applied to a Polytetrafluoroethylene (PTFE) filter using PVD. The working electrode was also deposited on a PTFE filter using vacuum filtration, and an electrochemical hydrogen sulfide gas sensor capable of measuring concentrations as low as 0.6 ppm was developed.