• 제목/요약/키워드: PTC ceramic heater

검색결과 13건 처리시간 0.028초

디젤 차량의 보조 난방을 위한 PTC 히터 개발 (Development of a PTC Heater for Supplementary Heating in a Diesel Vehicle)

  • 신윤혁;김성철
    • 한국산학기술학회논문지
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    • 제15권2호
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    • pp.666-671
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    • 2014
  • 최근 디젤 차량과 같은 내연기관의 고효율화에 따라, 보조난방 열원으로서 PTC 히터의 사용이 증가하는 추세이다. 디젤 차량의 시동 초기에는 냉각수의 온도가 난방으로 직접 사용하기에 충분히 높지 않으므로, 동절기 난방을 위해 보조난방 열원은 필수적이다. 본 연구에서는 스크린 인쇄 전극공정을 바탕으로 한 PTC 소자를 제작하였고, 이를 활용한 PTC 소자 모듈 및 히터를 설계 및 제작하였다. PTC 소자 모듈의 방열핀 접촉형상 및 전열소자의 크기 변경에 따른 난방성능 변화를 열유동 해석을 통해 분석하였고, 난방성능 실험을 수행하여 PTC 히터의 난방성능 및 효율 특성을 살펴보았다. PTC 히터 시작품의 경우, 기존 PTC 히터와 동등한 수준 이상의 난방성능 및 효율을 나타내었으며, 향후 이를 바탕으로 PTC 소자와 히터에 대한 공정개선 및 성능증대 연구를 수행할 계획이다.

고장 분석과 가속 수명시험을 통한 PTC 히터의 신뢰성 평가 (Reliability Evaluation on PTC Heater Using Accelerated Life Test and Failure Analysis)

  • 최형석
    • 한국전기전자재료학회논문지
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    • 제28권12호
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    • pp.843-846
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    • 2015
  • In this paper, the failure mechanism of PTC heater were examined closely by failure analysis and based on it, accelerated life test were conducted. Finally, life distribution and acceleration model were established. The failure mechanism of PTC heater such as crack, increase of resistance due to heating were identified. Two acceleration factors such as temperature, humidity were chosen with two levels each and accelerated life test were done. Life distribution were identified as Weibull distribution with shape parameter 5.4 and Temperature-Humidity model was fitted as an acceleration model.

Pb-free PTC에 있어서 $(Bi_{0.5}K_{0.5})TiO_3$ 첨가에 따른 $Ba_{1-x}(Bi_{0.5}K_{0.5})TiO_3$의 전기적특성 (Electrical Properties of $Ba_{1-x}(Bi_{0.5}K_{0.5})TiO_3$ according to $(Bi_{0.5}K_{0.5})TiO_3$ for Pb-free PTC)

  • 이미재;최병현;백종후;김빛남;이우영
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.35-36
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    • 2008
  • PTC thermistor are characterized by an increase in the electrical resistance with temperature. The PTC materials of middle Curie point were produced or that of high Curie point (above $200^{\circ}C$), it was determined that compositional modifications of $Pb^{2+}$ for $Ba^{2+}$ produce change sin the Curie point to higher temperature. PTC ceramic materials with the Curie point above $120^{\circ}C$ were prepared by adding $PbTiO_3$, PbO or $Pb_3O_4$ into $BaTiO_3$. Thereby, adding $Pb^{2+}$ into $BaTiO_3$-based PTC material to improve Tc was studied broadly, however, weal know that PbO was poisonous and prone to volatilize, then to pollute the circumstance and hurt to people, so we should dope other innocuous additives instead of lead to increase Tc of composite PTC material. In order to prepare lead-free $BaTiO_3$-based PTC with middle Curie point, the incorporation on $Bi_{1/2}K_{1/2}TiO_3$ into $BaTiO_3$-based ceramics was investigated on samples containing 0, 1, 2, 3, 4, and 50mol% of $Bi_{1/2}K_{1/2}TiO_3$. $Bi_{1/2}K_{1/2}TiO_3$ was compounded as standby material by conventional solid-state reaction technique. The starting materials were $Bi_2O_3$, $K_2CO_3$, $BaCO_3$ and $TiO_2$ powder, and using solid-state reaction method, too. The microstructures of samples were investigated by SEM, DSC, XRD and dielectric properties. Phase composition and lattice parameters were investigated by X-ray diffraction.

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Pb-free PTC에 있어서 $(Bi_{0.5}Na_{0.5})TiO_3$ 첨가에 따른 $BaTiO_3$ 효과 (Effect of $BaTiO_3$ according to $(Bi_{0.5}Na_{0.5})TiO_3$ for Pb-free PTC)

  • 이미재;백종후;김세기;김빛남;이우영
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.57-58
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    • 2008
  • PTC thermistor are characterized by an increase in the electrical resistance with temperature. The PTC materials of middle Curie point were produced or that of high Curie point (above $200^{\circ}C$), it was determined that compositional modifications of $Pb^{2+}$ for $Ba^{2+}$ produce change sin the Curie point to higher temperature. PTC ceramic materials with the Curie point above $120^{\circ}C$ were prepared by adding $PbTiO_3$, PbO or $Pb_3O_4$ into $BaTiO_3$. Thereby, adding $Pb^{2+}$ into $BaTiO_3$-based PTC material to improve Tc was studied broadly, however, weal know that PbO was poisonous and prone to volatilize, then to pollute the circumstance and hurt to people, so we should dope other innocuous additives instead of lead to increase Tc of composite PTC material. In order to prepare lead-free $BaTiO_3$-based PTC with middle Curie point, the incorporation on $Bi_{1/2}Na_{1/2}TiO_3$ into $BaTiO_3$-based ceramics was investigated on samples containing 0, 1, 2, 3, 4, and 50mol% of $Bi_{1/2}Na_{1/2}TiO_3$. $Bi_{1/2}Na_{1/2}TiO_3$ was compounded as standby material by conventional solid-state reaction technique. The starting materials were $Bi_{1/2}Na_{1/2}TiO_3$, $BaCO_3$, $TiO_2$ and $Y_2O_3$ powder, and using solid-state reaction method, too. The microstructures of samples were investigated by SEM, DSC, XRD and dielectric properties. Phase composition and lattice parameters were investigated by X-ray diffraction.

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Na 및 K 치환에 따른 BaTiO3의 Positive Temperature Coefficient Resistor 특성 (Properties of the Positive Temperature Coefficient Resistor Behavior on the Na and K Doped BaTiO3)

  • 이미재;임태영;김세기;황종희;김진호;서원선
    • 한국재료학회지
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    • 제20권12호
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    • pp.654-660
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    • 2010
  • The influences of Na and K content on the crystal phase, the microstructure and the electrical property of $BaTiO_3$-based thermistors was found to show typical PTC effects. The crystal phase of powder calcined at $1000^{\circ}C$ for 4hrs showed a single phase with $BaTiO_3$, and the crystal structure was transformed from tetragonal to cubic phase according to added amounts of Na and K. In XRD results at $43^{\circ}\sim47^{\circ}$, the $(Ba_{0.858}Na_{0.071}K_{0.071})(Ti_{0.9985}Nb_{0.0015})O_{3-\delta}$ showed (002) and (200) peaks but the $(Ba_{0.762}Na_{0.119}K_{0.119})(Ti_{0.9975}Nb_{0.0025})O_{3-\delta}$ showed (002), (020) and (200) peaks. In sintered bodies, those calcined at $600^{\circ}C$ rather than at $1000^{\circ}C$ were dense, and for certain amounts of Na and K showed rapid decreases in grain size. In relative permittivity, the curie temperature due to the transformation of ferroelectric phase rose with added Na and K but decreased in terms of relative permittivity. In the result of the R-T curve, the sintered bodies have curie temperatures of about $140^{\circ}C$ and the resistivity of sintered bodies have scores of $\Omega{\cdot}cm$; the jump order of sintered bodies was shown to be more than $10^4$ in powder calcined at $1000^{\circ}C$.