• Title/Summary/Keyword: PP Composite

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The Effect of Surface-Modification of Wood Powders by Plasma Treatment of Propylene on the Mechanical Properties of Wood Powder/PP Composites (프로필렌의 플라즈마 처리로 개질된 목분이 복합재료의 기계적 특성에 미치는 영향)

  • Cho, Dong Lyun;Ha, Jong-Rok;Kim, Byung Sun;Yi, Jin Woo
    • Composites Research
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    • v.30 no.2
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    • pp.145-148
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    • 2017
  • Wood powders were surface-modified by plasma-treating propylene to make them compatible with PP matrix in WPC(wood powder composite). The plasma treatment of propylene resulted in the deposition of an ultrathin hydrophobic film which had the chemical structure similar to that of polypropylene. Wood powder and polypropylene were mixed to pellets by twin screw extruder and then 50 wt% wood powder/PP composites were produced by an injection machine. Tensile strength and flexural strength were improved by 7.59% and 12.43% at the maximum respectively. SEM (Scanning Electron Microscopy) observation on the fracture surface revealed that the treatment improved the interfacial bonding and the mechanical properties of the composites.

The Flame Retardance and Mechanical Properties of Wood Powder-filled PP Composites (목분-PP 복합체의 난연성과 기계적 특성)

  • Son, Won-Keun;Hwang, Taek-Sung
    • Applied Chemistry for Engineering
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    • v.10 no.1
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    • pp.46-50
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    • 1999
  • Effects of $(NH_4)_2HPO_4$ and boron compounds ($Na_2B_4O_7:H_3BO_3=5:1\;ratio$) on the flame retarding characteristics of the surface modified wood powder-filled polypropylene composites were studied experimentally. The mechanical properties of m-phenylene dimaleimide(PDMI)-modified polypropylene composite were also compared with those of unmodified one. The flame retardance of $(NH_4)_2HPO_4$-modified wood powder composites was more improved than that of boron compounds-modified one. The impact strength of composites increased and the tensile strength of those decreased progressively with an increase of wood powder loading. The mechanical properties of modified polypropylene composites are more improved than those of unmodified one. The tensile strength also increased marginally with increasing the concentration of flame retardants, yielding a maximum when the concentration of flame retardant is 25.0 wt %. And the tensile strength of the composite was increased up to 16 wt % with increasing concentration of PDMI.

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Study of the Plasma Coating Effect on Wood Powder Composites (플라즈마 표면 코팅된 목분 복합재료의 영향 연구)

  • Ha, Jong-Hak;Kim, Byung-Sun;Hwang, Byung-Sun;Kang, Byong-Yun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.99-102
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    • 2005
  • Plasma surface coating is applied to the wood powder to improve its bonding and dispersion with the polypropylene(PP). Some mechanical test results and visual inspection indicates the good compatibility between the wood powder and the PP, and relatively good interfacial adhesion between wood powder and PP matrix was seen. Also, this method is considered as a non-toxic process as compared to other direct chemical method.

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A Study on the Prediction of Warpage During the Compression Molding of Glass Fiber-polypropylene Composites (유리섬유-폴리프로필렌 복합재료의 압축 공정 중 뒤틀림 예측에 관한 연구)

  • Gyuhyeong Kim;Donghyuk Cho;Juwon Lee;Sangdeok Kim;Cheolmin Shin;Jeong Whan Yoon
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.367-375
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    • 2023
  • Composite materials, known for their excellent mechanical properties and lightweight characteristics, are applied in various engineering fields. Recently, efforts have been made to develop an automotive battery protection panel using a plain-woven composite composed of glass fiber and polypropylene to reduce the weight of automobiles. However, excessive warpage occurs during the GF/PP compression molding process, which makes car assembly challenging. This study aims to develop a model that predicts the warpage during the compression molding process. Obtaining out-of-plane properties such as elastic or shear modulus, essential for predicting warpages, is tricky. Existing mechanical methods also have limitations in calculating these properties for woven composite materials. To address this issue, finite element analysis is conducted using representative volume elements (RVE) for woven composite materials. A warpage prediction model is developed based on the estimated physical properties of GF/PP composite materials obtained through representative volume elements. This model is expected to be used for reducing warpages in the compression molding process.

Mechanical Properties of Natural Fiber Composites by Co-polymerized Thermoplastics (공중합된 열가소성 수지에 의한 자연섬유 복합재의 기계적 물성에 관한 연구)

  • Lee, Jung-Hoon;Hwang, Byung-Sun;Byun, Joon-Hyung;Kim, Byung-Sun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.116-120
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    • 2005
  • In this study, composites with polypropylene(PP) and Jute fiber were prepared by compression molding technique. Generally, hydrophilic jute fibers do not adhere well to PP, which is hydrophobic. Maleic anhydride grafted polypropylene(MAPP) had been widely used as a coupling agent to improve the bonding between ligno-cellulosic fibers and PP. The coupling agent improved the tensile and flexural properties when the mechanical properties were tested by using a UTM. The mechanical properties of natural fiber composites(NFCs) by modified thermoplastics were higher than those of NFCs by unmodified thermoplastics. Fracture surfaces of the composites and the fiber orientations were investigated by scanning electron microscopy. The mechanical performance of NFCs by modified thermoplastics appeared to be improved by the enhanced interface adhesion between the fiber and the matrix.

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The Study on the Mechanical Properties of PP-Wood Materials according to Modifier Using Taguchi Method (다구찌 방법을 이용한 PP-Wood 소재에서 개질제의 첨가에 의한 기계적 특성 평가 연구)

  • Min, Young-Cho;Kang, Yun-Jin;Kang, Kyong-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2010.04a
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    • pp.293-301
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    • 2010
  • Wood-PP composite materials were prepared by Taguchi robust design method with L9 orthogonal array to optimize experimental conditions. Tensile strength of the composite materials was considered as the main properties. Amount of wood powder and modifier of resin were chosen as significant parameters. As the result of Taguchi analysis in this study, the amount of wood powder was the most influencing parameter on the increase of tensile strength. The optimal conditions were determined and these results were good agreement with data analyzed by Taguchi robust design method.

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A System for Providing Optimized MobileIPTV Service using CC/PP Profile (최적화된 모바일IPTV 서비스를 제공하기 위해 CC/PP 프로파일을 활용한 시스템)

  • Lee, Hyung-Do;Lee, Kang-Lyul;Youn, Hee-Yong
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2010.07a
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    • pp.257-260
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    • 2010
  • 통신 기술과 모바일 기술의 발달로 인해, 이 두 기술을 융합된 모바일IPTV가 탄생하였다. 하지만, 모바일IPTV는 기존의 IPTV와는 달리 방대한 종류의 디바이스와 그에 따른 제공하는 비디오 포맷과 같은 제약들이 존재한다. 하지만 기존의 서비스는 다양한 이기종의 모바일 장치의 특성을 고려하지 않고 서비스 제공자가 모든 사용자에게 같은 서비스를 제공하기 때문에 사용자는 콘텐츠의 포맷이나 용량으로 인하여 장치에 알맞은 컨텐츠를 받지 못할 경우가 있으며 혹은 신속하게 서비스를 제공받지 못할 경우가 있다. 위와 같은 문제를 해결하기 위해서, 본 논문에서는 CC/PP(Composite Capabilities / Preference Profile)를 이용하여 이기종의 모바일IPTV 장치들의 규격 및 특성을 분석하고, 이를 통해 다양한 기종의 모바일IPTV 사용자들에게 장치의 특성에 맞는 맞춤형 서비스를 최적화하여 제공할 수 있는 시스템을 제안한다.

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Study on the rheological properties of PP-SEBS/silicate composites (PP-SEBS/실리케이트 복합체의 유변학적 특성 연구)

  • Kim, Youn-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1988-1992
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    • 2011
  • Polypropylene (PP)-SEBS/silicate composites with PP content of 35, 40, and 45wt% were fabricated by melt compounding at $200^{\circ}C$, using lab scale Brabender mixer. The content of silicate was fixed at 5wt%. The thermal properties of the PP-SEBS/silicate composites were investigated by differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). The melting temperature of PP-SEBS compound decreased up to $141^{\circ}C$ with SEBS content. TGA result indicates an increase in degradation temperature when the silicate was added in the PP-SEBS compound. The rheological properties of the compounds were measured by dynamic Rheometer. PP-SEBS/silicate composite indicates higher shear thinning and elastic property than PP-SEBS compound. Van Gurp-Palmen analysis was applied in order to certify an increase in elasticity.

Characterization of Thermo-Plastic Vulcanized (TPV) Composite Prepared by the Waste Tire and Plastic Powder (폐타이어 분말과 재생PP로 제조한 열가소성 고무 플라스틱(TPV)의 물성평가)

  • An, Ju-Young;Park, Jong-Moon;Bang, DaeSuk;Kim, Bong-Suk;Oh, Myung-Hoon
    • Resources Recycling
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    • v.23 no.4
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    • pp.30-36
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    • 2014
  • 300,000 tons of waste tires are annually being produced with development of the automotive industry in Korea. Landfill and incineration treatment system are causing the economic problem through secondary environmental pollution and waste. Therefore, as one of the ways to take advantage of this, Thermo-Plastic Vulcanized (TPV) composite was prepared by the ground waste tire and plastic powders. The waste tire powder was gained by mechanical fracturing through crushers. The waste tire powder was ground by a shear crushing method and a 2-stage disk mill method instead of cutting crushing one. The waste tire powder of 50 mesh was mixed with Polypropylene(PP) in various proportions. TPVs were prepared by an extrusion, and tensile and impact tests were performed. In addition, the same experiments were repeated in 40, 80, 140 mesh conditions in order to observe size effect of waste tire powders.

Flow Marks of Polypropylene (PP) Composites in the Injection Molding

  • Jeong, Hyeon-Taek;Kim, Yong-Ryeol
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.2
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    • pp.320-325
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    • 2015
  • Flow mark is a sort of surface defect on the composite that can arise during the filling stage of the injection molding process. The purpose of this study is to clarify a mechanism of the flow mark which appears on the surface of injection molded Polypropylene (PP) through the characterization of the surface structure. The materials used in this report are PP/rubber and PP/talc compounding, which are widely used in automobile part. The flow mark shows two different constitutions, such as a luster part and a cloud part on the surface of the injection molded PP. We have investigated the surface structure of PP/rubber and PP/talc composites by using scanning electron microscope (SEM), energy dispersive x-ray spectroscopy (EDAX) and optical microscopy (OM). As a result, the cloud part contains higher contents of the rubber and talc compare to the luster part.