• 제목/요약/키워드: PM machine

검색결과 511건 처리시간 0.025초

고속 밀링 머신용 복합재료 이송부의 설계와 제작 (Design and Manufacture of Composite Machine Tool Structures for High Speed Milling Machines)

  • 서정도;김학성;김종민;최진경;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.223-226
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    • 2002
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. However, the productivity of mold manufacturing has not increased significantly because CNC milling machines have massive slides, which do not allow rapid acceleration and deceleration during the frequent starts/stops encountered in machining molds and dies. This paper presents the use of composites for these slides to overcome this limitation. The vertical and horizontal slides of a large CNC machine were constructed by bonding high-modulus carbon-fiber epoxy composite sandwiches to welded steel structures using adhesives. These composite structures reduced the weight of the vertical and horizontal slides by 34% and 26%, respectively, and increased damping by 1.5 to 5.7 times without sacrificing the stiffness. Without much tuning, this machine had a positional accuracy of $\pm5\mu\textrm{m}$ per 300 m of the slide displacement.

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A Pilot Study of the Scanning Beam Quality Assurance Using Machine Log Files in Proton Beam Therapy

  • Chung, Kwangzoo
    • 한국의학물리학회지:의학물리
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    • 제28권3호
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    • pp.129-133
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    • 2017
  • The machine log files recorded by a scanning control unit in proton beam therapy system have been studied to be used as a quality assurance method of scanning beam deliveries. The accuracy of the data in the log files have been evaluated with a standard calibration beam scan pattern. The proton beam scan pattern has been delivered on a gafchromic film located at the isocenter plane of the proton beam treatment nozzle and found to agree within ${\pm}1.0mm$. The machine data accumulated for the scanning beam proton therapy of five different cases have been analyzed using a statistical method to estimate any systematic error in the data. The high-precision scanning beam log files in line scanning proton therapy system have been validated to be used for off-line scanning beam monitoring and thus as a patient-specific quality assurance method. The use of the machine log files for patient-specific quality assurance would simplify the quality assurance procedure with accurate scanning beam data.

공작기계용 고출격 리니어모터 개발 II (Development of High Thrust Linear Motor for Machine Tool II)

  • 정재한;박재한;정시욱
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.347-353
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    • 2004
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed high acceleration and good positioning accuracy. In addiction, Linear motor for high qualify machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 1,900N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust ripple by detent force and motor dynamics as well.

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A Study of General AC Machine Modeling with Matrix Vector Using DQ Transformation

  • Hong, Sun-Ki
    • 조명전기설비학회논문지
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    • 제27권8호
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    • pp.98-104
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    • 2013
  • AC machines are in wide use in industry and d-q transformation from 3 phase of a, b, c is commonly used to analyze these kinds of machines. The equivalent circuits of d and q axis are, however, generally cross coupled and difficult to analyze. In this study, a modeling technique of AC machine including induction and PM synchronous motors using matrix vector is proposed. With that model, it can not only explain the AC machines physically but also make it simple to analyze them. The separating process of d and q components is not needed in this model and this model can be applied to analyze asymmetric motors like IPMSM machine. With this technique, the model becomes simple, easy to understand physically, and yields results that are the same as those from other models. These simulation results of the proposed model for induction motor are compared with those of other models to verify the method proposed.

비구면 초정밀절삭 공정기술에 관한 연구 (A study on Ultra Precision machining process for Aspheric)

  • 김건희;홍권희;김효식;김현배;양순철;윈종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.90-93
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    • 2003
  • This paper described about the ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a circle leaf spring mechanism and a capacitive-type sensor. The, contact probe is attached on the z-axis during measurement while aspheric object are supported on the diamond turning machine(DTM). The machine xz-axis motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed of on-machine measurement system in this investigation is capable of providing a repeatability of 10 nanometers with a $\pm$20 uncertainty of 200nmPv.

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공작기계용 고추력 리니어모터 개발 (Development of High Thrust Linear Motor for Machine Tool)

  • 정재한;박재한;정시욱
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.363-368
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    • 2004
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 10,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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공작기계용 고추력 리니어모터 개발 (Development of High Thrust Linear Motor for Machine Tool)

  • 정재한;박재완;박재한;정시욱
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.423-428
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    • 2002
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 4,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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Optimum Design of Transverse Flux Machine for High Contribution of Permanent Magnet to Torque Using Response Surface Methodology

  • Xie, Jia;Kang, Do-Hyun;Woo, Byung-Chul;Lee, Ji-Young;Sha, Zheng-Hui;Zhao, Sheng-Dun
    • Journal of Electrical Engineering and Technology
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    • 제7권5호
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    • pp.745-752
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    • 2012
  • Transverse flux machine (TFM) has been proved to be very suitable for high-torque, low-speed, and direct-drive situation in industry. But the complex structures and costly permanent magnets (PMs) are two key limitations of its wide range of applications. This paper proposes a new claw pole TFM (ACPTFM) which features an assembled claw pole stator and using the lamination steels material to overcome the complex structures. By combining response surface methodology (RSM) with design of experiment, an optimum design method is put forward to improve the PM's contribution to the torque in order to save the PM's amount. The optimum design results demonstrate the validity of the proposed optimum design method and the optimized model. Eventually, the finite-element analysis (FEA) calculation method, which is used in the optimization process, is verified by the experiments in a prototype.

자유곡면가공기용 초정밀 회전테이블의 설계 및 평가 (Design and Evaluation of an Ultra Precision Rotary Table for Freeform Machine Tools)

  • 황주호;박천홍
    • 한국정밀공학회지
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    • 제27권7호
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    • pp.94-100
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    • 2010
  • This paper describes the design and evaluation procedure of an ultra-precision rotary table for freeform generating machined tools. Design of the thrust and journal hydrostatic bearings and experimental evaluation of the table were performed. To get the compact size and less lost motion direct drive servomotor with ultra precision encoder. From the considered design, following performance were confirmed by experiment. The total stiffness of the prototype rotary table was 483.6 $N/{\mu}m$ and 97.6 $N/{\mu}m$ for axial and radial direction, respectively. Rotational accuracy of the table was investigated by capacitive sensor and reversal measurement technique, and 0.10 ${\mu}m$ radial direction and 0.05 ${\mu}m$ axial direction of the rotational accuracy were confirmed. The micro resolution of the table was also investigated with displacement of capacitive sensor, and $0.5/10000^{\circ}$ of micro resolution was confirmed. Index accuracy of the table was evaluated by the autocollimator and polygon mirror, and the $\pm0.39$ arcsec accuracy and $\pm0.16$ arcsec repeatability of the table were confirmed. Those are under the general requirements of ultra precision rotary tables for freeform generating machined tools.

작업대 수평유지식 과수원 고소작업차 개발 (Development of a Lifting Utility with Balance-controlled Platform)

  • 장익주
    • Journal of Biosystems Engineering
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    • 제36권3호
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    • pp.171-179
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    • 2011
  • Facing the current hikes of labor wage and high oil price, it is needed to have energy-saving machinery which also enables us precise farm operations. Thus, it was necessary to develop a safe machine which allows secure and pleasant works along orchard slopes. In this study, a lifting utility with balance-controlled platform was developed. The platform utility could maintain to level the workbench while driving along slopes. Even the machine body was driven at the tilt angle ranges of ${\pm}20^{\circ}$, the platform bench could be maintained within ${\pm}0.5^{\circ}$ of a gimbal angle. In addition, the machine lifted up to 2.0 m using an electric-hybrid driving mechanism with a low noise. A tandem hybrid power source was developed with a DC 72 V, 100 AH for the Deep-Cycle batteries, charged with 3.5 kW gasoline generator as an auxiliary power source. HST, which is one of the CVT's, was adopted as a transmission device, and a crawer track was used for the safety of the vehicle against tip-over. The maximum lifting height of platform was is 2,500 mm, and the maximum extendable width was 2,900 mm.