• Title/Summary/Keyword: PLC Monitoring

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on-line Modeling of Nonlinear Process Systems using the Adaptive Fuzzy-neural Networks (적응퍼지-뉴럴네트워크를 이용한 비선형 공정의 온-라인 모델링)

  • 오성권;박병준;박춘성
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.10
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    • pp.1293-1302
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    • 1999
  • In this paper, an on-line process scheme is presented for implementation of a intelligent on-line modeling of nonlinear complex system. The proposed on-line process scheme is composed of FNN-based model algorithm and PLC-based simulator, Here, an adaptive fuzzy-neural networks and HCM(Hard C-Means) clustering method are used as an intelligent identification algorithm for on-line modeling. The adaptive fuzzy-neural networks consists of two distinct modifiable sturctures such as the premise and the consequence part. The parameters of two structures are adapted by a combined hybrid learning algorithm of gradient decent method and least square method. Also we design an interface S/W between PLC(Proguammable Logic Controller) and main PC computer, and construct a monitoring and control simulator for real process system. Accordingly the on-line identification algorithm and interface S/W are used to obtain the on-line FNN model structure and to accomplish the on-line modeling. And using some I/O data gathered partly in the field(plant), computer simulation is carried out to evaluate the performance of FNN model structure generated by the on-line identification algorithm. This simulation results show that the proposed technique can produce the optimal fuzzy model with higher accuracy and feasibility than other works achieved previously.

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Data Collection Management Program for Smart Factory (스마트팩토리를 위한 데이터 수집 관리 프로그램 개발)

  • Kim, Hyeon-Jin;Kim, Jin-Sa
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.5
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    • pp.509-515
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    • 2022
  • As the 4th industrial revolution based on ICT is progressing in the manufacturing field, interest in building smart factories that can be flexible and customized according to customer demand is increasing. To this end, it is necessary to maximize the efficiency of factory by performing an automated process in real time through a network communication between engineers and equipment to be able to link the established IT system. It is also necessary to collect and store real-time data from heterogeneous facilities and to analyze and visualize a vast amount of data to utilize necessary information. Therefore, in this study, four types of controllers such as PLC, Arduino, Raspberry Pi, and embedded system, which are generally used to build a smart factory that can connect technologies such as artificial intelligence (AI), Internet of Things (IoT), and big data, are configured. This study was conducted for the development of a program that can collect and store data in real time to visualize and manage information. For communication verification by controller, data communication was implemented and verified with the data log in the program, and 3D monitoring was implemented and verified to check the process status such as planned quantity for each controller, actual quantity, production progress, operation rate, and defect rate.

Factors Affecting the Productivity of Germ-line Chimeras from Jl Embryonic Stem Cells (Jl 배아주세포를 이용한 효율적인 생식선 이행 카이미라의 생산)

  • Kim, S.U.;Koo, B.S.;Jeong, S.;Lee, T.H.;Yu, S.L.;Nam, Y.I.;Kim, J.L.;Hyun, B.H.;Shin, H.S.;Lee, K.K.;Sang, B.C.;Yu, D.Y.
    • Korean Journal of Animal Reproduction
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    • v.25 no.1
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    • pp.71-77
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    • 2001
  • This experiment was designed to improve the production efficiency of germ-line chimeric mice from phospholipase C (PLC)-$\beta$3 or peroxiredoxin (Prx) E -targeted ($\Delta$) ES cells by the investigating the manipulation conditions and characteristics of Jl ES cells. Four targeting clones were isolated to investigate the karyotypical and morphological stability prior to injection. All clones ($\Delta$PLC$\beta$-3 C3, $\Delta$Prx II C3, C10 and I5) showed more than 80% euploidism, however, most of $\Delta$PLC$\beta$-3 C3 clones were extensively differentiated compared to the other clones. Nine of 13 $\Delta$Prx II chimeras appeared to have at least 80% chimerism, whereas $\Delta$PLC$\beta$-3 C3 chimeras had 20% chimerism at most. Therefore, the morphological stability of ES cells under stable euploidism might mainly affect the production rate of high-coat chimeric mice. To increase the collection rate of injectable blastocysts (IBs), 5 to 10 week -aged C57BL/6J female mice were sacrificed at 3.5 days post-coitum. Ten week-aged mice were the most optimal IB donors by showing the highest collection rate (2.94/mouse) of injectable blastocysts without increase of non-injectable embryos (0.29/mouse). Foster mothers might be another factor because ICR x C57BL/6J F1 foster mother showed more increased productivity in litter size (2.8 vs. 5.6) and chimera (0 vs. 35.3%) than those of ICR foster mothers. In conclusion, the efficient production of germ-line chimeras mainly depends on the maintenance of ES cell morphology during targeting procedure, and the establishment of manipulation conditions might be a key point to maximize it.

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A Study on ICS Security Information Collection Method Using CTI Model (CTI 모델 활용 제어시스템 보안정보 수집 방안 연구)

  • Choi, Jongwon;Kim, Yesol;Min, Byung-gil
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.28 no.2
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    • pp.471-484
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    • 2018
  • Recently, cyber threats are frequently occurring in ICS(industrial control systems) of government agencies, infrastructure, and manufacturing companies. In order to cope with such cyber threats, it is necessary to apply CTI to ICS. For this purpose, a security information collection system is needed. However, it is difficult to install security solution in control devices such as PLC. Therefor, it is difficult to collect security information of ICS. In addition, there is a problem that the security information format generated in various assets is different. Therefore, in this paper, we propose an efficient method to collect ICS security information. We utilize CybOX/STIX/TAXII CTI models that are easy to apply to ICS. Using this model, we designed the formats to collect security information of ICS assets. We created formats for system logs, IDS logs, and EWS application logs of ICS assets using Windows and Linux. In addition, we designed and implemented a security information collection system that reflects the designed formats. This system can be used to apply monitoring system and CTI to future ICS.

A Study on Development of Industrial Engine Monitoring System Using Smart Phone Application (스마트폰 앱을 이용한 산업용 엔진의 모니터링 시스템 개발에 관한 연구)

  • Jeong, C.S.;Kim, Y.S.;Jeong, Y.M.;Kho, J.H.;Jeong, K.S.;Lee, H.S.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.10 no.2
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    • pp.7-12
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    • 2013
  • In this study, a wire/wireless communication system transmitting the operation data of engine from the ER (Engine Room) to the engine controller of ECR(Engine Control Room) has been developed through the communication of ISM(Industrial Science Medical) Band for the test operation environment improvement of medium speed engine. This wire/wireless communication system is composed of the RTU (Remote Terminal Unit) gathering and transmitting engine data as well as the MCU (Master Control Unit) receiving engine status information from the RTU to be sent to the engine controller (PLC). Through this study, a trial product of RTU and MCU has been manufactured. A test bench that has made temperature, pressure and pick-up sensor into a module for the local test of prototype was produced a test bench. In addition, at the same time save the data to a Web server and the smart phone real-time monitoring system has been developed using Wi-Fi communications. The ultimate objective of this study is to develop a wireless smart phone monitoring system of engine for the operator of engine to be able to monitor and control engine status even from the outside of engine room and control room based on this study.

Development of Remote Monitoring and Control Device of 50KW Photovoltaic System (50KW 태양광발전의 원격 감시제어시스템에 관한 연구)

  • Park, Jeabum;Kim, Byungmok;Shen, Jian;Rho, Daeseok
    • Journal of the Korea Convergence Society
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    • v.2 no.3
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    • pp.7-14
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    • 2011
  • This paper deals with the efficient management for the intelligent distribution system related with the renewable energy sources, using the wire-wireless monitoring and control device. This device is mainly composed of 2 sections. One is monitoring device with the Autobase S/W and the other is control device using PLC. This paper proposes a wire and wireless monitoring and control device which can monitor and control the 50Kw PV system installed remotely (about 1Km) in the campus of the Korea University of Technology and Education. By the analysis of PV output characteristic using the device proposed in this paper, it is confirmed that the device can contribute the maintenance of PV system and also the establishment of Smart Grid.

A Study on Applicability of RFID System for C-Hook Identification (C-Hook 인식을 위한 RFID 시스템의 적용 가능성에 대한 연구)

  • Lee, Chang-Woo;Cho, Hyeon-Woo;Ban, Sung-Jun;Kwon, Yong-Sin;Kim, Sang-Woo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.1
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    • pp.81-87
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    • 2008
  • C-Hook is a kind of conveyer system for transporting steel coil in POSCO. To detect the current position and the trajectory of steel coils in a plant, C-Hooks are tracked by an inspection system based on PLC. The inspection system detects transit of C-Hooks by monitoring a physical contact between steel bars on a C-Hook and the inspection sensors. However, this system is not reliable because of the abrasion, damage and aging. Moreover, the number of distinguishable C-Hooks is limited by the number of combination of steel bars on a C-Hook. It means that more steel bars should be installed for distinguishing the more C-Hooks. Therefore, the conventional system is difficult and expensive to maintain. To overcome these problems, we propose a C-Hook identification system that uses RFID which is a non-contact type identification system, and evaluate its performance and applicability from a new monitoring program that operates along with the conventional system in the real environment of POSCO.

A Case Study on Diagnosis and Checking for Machine-Tools with an OAC (개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.292-297
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    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

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Development of an Internet-based Monitoring System of a Rice Processing Complex (미곡 도정공장의 인터넷 기반 감시시스템 개발)

  • Yan, T.Y.;Chung, J.H.
    • Journal of Biosystems Engineering
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    • v.29 no.3
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    • pp.243-250
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    • 2004
  • 본 연구에서는 국내 미곡도정공장의 도정기계 작동상태와 가공된 발 품질의 원격감시를 위해서 인터넷기반 감시시스템을 개발하고자 하였다. 인터넷 감시시스템은 Laboratory Virtual Instrument Engineering Workbench(Lab VIEW)를 이용하여 개발되었으며 Hypertext Transfer Protocol(HTTP)을 제공할 수 있는 중앙서버, 현장제어용 Programmable logic controller (PLC) 및 각종 센서 등으로 구성되었다. 비상상태를 대비하기 위하여 도정기계를 원격으로 제어(ON/OFF)할 수 있도록 제어알고리즘을 설계하였다. 개발된 인터넷기반 감시시스템은 미곡 도정공장에 설치한 모든 도정기계의 작동상태, 백미 탱크내의 백미 무게와 백미의 온도 및 평형상대습도를 실시간으로 감시할 수 있었으며, 원격으로 측정한 백미탱크내의 평형온도 및 평형상대습도를 이용하여 백미의 함수율도 예측할 수 있었다. 거리 및 인터넷속도에 의해 발생된 시간지연의 측정과 원격으로 수집된 자료의 검증을 통해 인터넷 감시시스템의 성능을 평가하였다. 인터넷상의 시간지연(서울-광주간)은 약 1.2$\pm$0.2s 이었다.

Development of Smart Kiosk for Controlling and Monitoring (제어 및 모니터링을 위한 스마트 키오스크 개발)

  • Kim, Jin-Sa
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.2
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    • pp.160-164
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    • 2022
  • In this paper, through the development of a smart panel (LCD kiosk) controller, contents to develop a system that can be operate in a desired environment by operating the window control and ventilation facilities according to the automatic controller operation based on the set values such as temperature, humidity, sunlight, and rainfall. In particular, the MQTT protocol-based sensor module can be directly manufactured and applied at any time based on various communication and power sources such as wireless, wired, and PLC (power line communication) to obtain the desired data, as well as fire, power failure, and intrusion in the house. It is also a system that enables operation and monitoring from a remote location based on the cloud environment by connecting sensors. Kiosks are currently being used in many places, and the demand for them is on the rise, and an active influx of young people can be expected through environmental improvement. It is expected to increase interest and understanding for improvement.