• Title/Summary/Keyword: PET yarn

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The Characteristic of Dyeing and Mechanical Properties of Draw Textured Yarn with High Oriented Yarn (고속방사소재 가연사의 물성 및 염색 특성)

  • Kim, Su-A;Lee, Min-Su;Kang, Ji-Man;Lee, Jun-Hee
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.86-86
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    • 2012
  • 고속방사소재는 연신공정이 없이 6,000m/min이상의 고속방사공정만이 있으므로 원가절감이 되고, 빠른 냉각, 높은 변형속도 등으로 섬유의 결정화도, 분자와 결정의 배향 및 모폴로지(morphology) 변화 등의 기계적 및 섬유상의 특성이 종래의 원사와는 다르게 된다. 방사속도가 증가함에 따라 배향도가 증가하면서 결정영역 또한 증가한다. 또한 기존 연신사에 비해 큰 결정크기를 갖는데 방사속도에 에 따른 방사응력의 증가가 응력유도 결정화도를 유발하여 결정크기 및 결정화도를 증가시키고,따라서 고분자의 용융점도를 고온측으로 이동시키는 현상을 나타내게 한다. 즉, 고속방사에 있어서는 연신에 필요한 임계응력 이상의 과도한 응력이 가해짐으로 인해 결정구조가 일반 연신사에 비해 현저히 발달한다는 것을 알 수 있다. 고속방사 원사를 통일한 조건으로 염색하는 경우 기존의 연신사보다 염착량이 많아 농색으로 염색이 가능하고 염착속도도 빠른 특징을 갖는 데이는 고속방사 원사의 비결정 배향이 낮고 느슨한 구조를 갖기 때문에 염료의 침투가 용이한 것으로 해석되고 있다. PET 섬유는 방사 후 형태안정성을 부여하기 위해서 염색 전처리 공정에서 열을 가하게 된다. 이런 과정에서 섬유의 미세구조가 변하게 되는데,특히 고속방사의 경우 섬유 형성과정이 연신사와는 다르므로 열에 의한 구조 변화와 이에 따른 염색성 변화에 대해 검토해 보는 것은 고속방사의 응용면에서 꼭 필요하다. 본 연구에서는 고속방사소재의 가장 단점인 잔류신도, 저수축현상, stiff감을 보완하면서 고속방사소재의 장점인 심색성을 부각시켜 차별화된 복합사 제조기술을 개발하기 위해 그 기술개발이 기초 연구로서 일반 일반 DTY사와 고속방사소재인 HOY사를 이용한 DTY사의 물성 및 염색 특성을 비교분석 하고자 한다.

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Evaluation of fastness and dyeing property for dyeable PP/PET blended yarn (가염 PP/PET 혼방사의 염색성 및 견뢰도 평가)

  • Yong, Seok-Jun;Lee, Beom-Soo;Cho, Hang-Sung;Hwang, Hye-Sun;Nam, Seung-Il;Youk, Ji-Ho
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.91-91
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    • 2011
  • 폴리프로필렌(PP)은 고결정성 범용수지로서 염색성, 내열성, 촉감 등의 문제로 의류용 소재로는 부적합하여 초기에는 카펫용 섬유로서 가염형 폴리프로필렌 섬유가 상업화 되었지만 성공하지는 못하였다. 그 후, 섬유 산업도 의류용 외의 산업자재, 생활 자재 분야 등이 성장함에 따라, 폴리프로필렌 섬유의 수요가 확대되었다. 최근들어 스포츠 액티브 의류가 일반의류 트렌드로 들어오면서 기능성 섬유가 요구되고 이 분위기에 맞춰 다시 한번 폴리프로필렌 섬유의 의류화가 요구되는 시점이 되었으며 섬유중 에너지 소비량이 가장 적고, 쉽게 재용해할 수 있으며 소각시 유해 가스발생량이 매우 적은 특징등이 있기 때문에 지구 환경보호의 입장에서 폴리프로필렌 섬유가 재검토되고 있다. 이번 실험은 분산염료를 이용하여 농도별, 온도별, 시간별, 후처리시 시간과 온도의 변화로 가염 PP/PET 섬유의 염색특성을 알아보기 위해 실험 진행하였다. 실험에 사용되는 시약은 1급으로, $CH_3COOH$, NaOH, $Na_2S_2O_4$이며, 조제는 분산제, 정련제를 사용하였다. 먼저 온도별 실험에서 $40^{\circ}C$에서 승온하여 각각 $100^{\circ}C$, $110^{\circ}C$, $120^{\circ}C$, $130^{\circ}C$에서 온도에 따라 염색되는 정도를 알아보았다. 가장 높은 흡진을 보이는 온도에서 각각 40min, 50min, 60min, 70min 염색 유지시간 실험을 하여 염색이 안정되는 시간을 측정하였다. 위의 실험 결과 최적의 조건으로 염색농도에 따른 Build up 실험을 진행하였다. 가염 PP/PET 섬유는 일반 Polyester처럼 $120{\sim}130^{\circ}C$에서 가장 높은 염색농도 값(K/S)을 보인다. 또한 $130^{\circ}C$에서의 유지시간에서는 50 min 이상 진행시 더 이상의 흡진이 없거나, 염료의 탈락이 있음을 알수 있다. Build up 실험에서는 8.0%까지 실험하였지만, 결과는 그 이상농도를 사용하여도 염색은 가능함을 알 수 있었다. 후처리에 대한 실험에서 염료에 따라 차이가 있지만 크게 영향을 받지 않는 것으로 보이며, 제품성 평가 결과를 보면 후처리를 했을 경우 견뢰도가 우수한 것을 알 수 있었다.

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Effect of Chitosan Treatment Methods on the Dyeing of Cotton, Nylon, and PET using Cochineal (II) - Focusing on Color Change by Laundering, Washfastness and Abrasion Fastness - (코치닐 염색(染色)에서 키토산처리(處理) 방법(方法)의 변화(變化)가 면(綿), 나일론, PET의 염색(染色)에 미치는 영향(影響) (II) - 세탁(洗濯)에 의한 색상변화(色相變化), 세탁견뢰도(洗濯堅牢度)와 마찰견뢰도(摩擦堅牢度) 특성(特性)에 관(關)하여 -)

  • Lee, Dong-Min;Jeon, Dong-Won;Kim, Jong-Jun
    • Journal of Fashion Business
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    • v.9 no.2
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    • pp.71-83
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    • 2005
  • In this study, we reviewed the color changes accompanying the laundering, wash fastness, and abrasion fastness of chitosan-treated cochineal-dyed fabrics. The treatment methods were classified into two based on the chitosan treatment: (Method 1): fabric specimens were pre-treated with chitosan prior to the dyeing procedure in salt form. (Method 2): the state of chitosan acid salt formation, coated on the yarn surface, was destroyed and neutralized prior to the dyeing process. The changes in the chitosan treatment methods bear more important meaning in view of the durability. In Method 1, it is highly likely for the chitosan to be detached from the surface by water during laundering since the chitosan is coated as acid salt state. In Method 2, the resistance d the chitosan to water was supposed to revive since the chitosan would return to its original state. Differences in the resistance of the chitosan treatrrent, however, according to the Method 1 and Method 2, fell short of our expectations. In Method 2, the wash fastness did not improve as we expected since the bond between the fibers comprising fabric specimens and the chitosan is not high even if the chitosan itself has high resistance to water.

Effect of Porosity Characteristics of Hollow Composite Yarns to the Comfort Property of the Fabrics for the High Emotional Garment (중공 복합사 직물의 기공도 특성이 고감성 의류용 직물의 쾌적특성에 미치는 영향)

  • Kim, Hyun Ah;Kim, Young Soo;Kim, Seung Jin
    • Textile Coloration and Finishing
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    • v.26 no.3
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    • pp.218-229
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    • 2014
  • The wearing comfort of garment is governed by two kinds of characteristics such as moisture and thermal transport properties and mechanical properties of fabrics. The porosity influenced by yarn and fabric structural parameters is known as main factor for wearing comfort of garment related to the moisture and thermal transport properties. This study investigated effect of porosity of composite yarns to the moisture and thermal comfort properties of composite fabrics made of hollow composite DTY and ATY yarns. The theoretical porosity and pore size were inversely proportional to cover factor of fabric, but cover factor was not correlated with experimental pore size. The wicking property of hydrophobic PET filament fabric showed inferior result irrespective of porosity, pore size and cover factor. The drying rate was superior at composite fabrics with high pore size and low cover factor, and pore size was dominant factor for drying property. On the other hand, thermal conductivity of composite fabric was mainly influenced by cover factor and not influenced by porosity. Air permeability was influenced by both porosity and cover factor and was highly increased with increasing porosity and decreasing fabric cover factor.

Effect of Blend Ratio and Fabric Structural Factor Affecting Garment Formability of Wool/Polyester Blend Fabric (울/폴리에스터 혼방직물의 혼용율과 직물 구조인자가 의류의 입체성형성에 미치는 영향)

  • Kim, Hyun Ah
    • Fashion & Textile Research Journal
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    • v.22 no.4
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    • pp.515-522
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    • 2020
  • This study examined the effect of the blend ratio of wool and polyester fibers, yarn and fabric structural parameters to the appearance property and the formability of worsted fabrics. The mechanical properties of twenty types of manufactured worsted and PET/wool blend fabrics were measured using KES-FB and FAST systems. Garment formability increases with the thickness and cover factor as well as increases with wool content. The correlation between KES-FB and FAST system showed a relatively high correlation with an extensibility of 0.98, bending and shear rigidity 0.71; both were higher than polyester synthetic fiber. The correlation coefficient of garment formability between KES-FB and FAST systems was 0.93 and the correlation coefficient between formability and fabric extensibility was 0.8. These results were higher than those of bending and shear rigidity. This revealed that garment formability was influenced by wool content, cover factor and fabric thickness; however, wool content and fabric thickness were the most important factors for the seam pucker. The garment formability of the worsted fabrics can be predicted by fabric mechanical properties measured from KES-FB and FAST systems.

Development and Analysis of Physical Property of PP Shape Memory Fabrics for Emotional Garment (감성의류용 형상기억 PP직물 소재 개발과 물성분석)

  • Kim, Hyun-Ah;Kim, Seung-Jin
    • Science of Emotion and Sensibility
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    • v.14 no.1
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    • pp.117-126
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    • 2011
  • This study investigates the physical properties and manufacturing method of shape memory fabric for emotional garment made by polypropylene. For this purpose, polypropylene(PP) POY and SDY were texturized using low temperature and constant length heat treatment texturing technologies, respectively. The shape memory fabrics made using these texturized PP yarns were woven with two kinds of PET and PTT shape memory yarns on the air-jet loom and the various physical properties of four kinds of shape memory fabrics were measured and discussed. The tenacity and breaking strain of PP texturized yarns treated by low temperature and constant length heat treatment showed high weaving efficiency and the wet thermal shrinkage of PP textured yarns was shown less than 1.5%, dry thermal shrinkage was ranged between 3% and 5%, which means thermal stability compared to the PTT textured yarn with high thermal shrinkage, 5~8%. The shape memory characteristics of PP shape memory fabrics measured by Toray method showed five grade as same value as PTT shape memory fabric. The heat keeping property of the PP shape memory fabric showed 56% higher value than that of PTT shape memory fabric. The water repellency of PP shape memory fabric measured by spray method showed five grade as same value as PTT shape memory fabric treated with water repellent agent. Especially, shape memory properties of PP shape memory fabric measured by 3-D image and camera measurement methods showed similar characteristics to the PTT shape memory fabric.

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The Strategy for the Development of Bio-Resources Utilizing Sericultural Products and Insects

  • Lee, Won-Chu;Kim, Iksoo
    • International Journal of Industrial Entomology and Biomaterials
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    • v.1 no.2
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    • pp.95-102
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    • 2000
  • Experiments related to the field of sericulture started in the years 1900, in Korea. The sericultural experimental station in Korea was first organized among agricultural fields in Korea, indicating that sericulture in Korea was regarded as an important field of agriculture. Sericulture has been devoted to a great deal for the improvement of Korean economy during the past 100 years even under the coarse social circumstances caused particularly by the Korean War, However, the traditional Korean sericulture, aimed to produce silk yarn, was weakened, because of several reasons such as diminishment in silk consumption, increased labor charge in Korea, and so on. After this difficulty time, the Korean sericulture was revolutionized by shifting into functional sericulture from 1995, and the Korean sericulture now plays an important role for the improvement of human health. Mulberry tree, silkworm, and silk have a boundless potential to be developed as resources. We expect the know-how obtained through silkworm research would expand to the other insect research too. Thus, an area of entomological industry is hoped to prosper owing to insect research as well as sericulture. Mulberry tree is known to possess many bio-active substances, so it can be utilized as a resource for substitute medicine and a raw material for the functional food. In addition, an invention of genetically engineered mulberry variety, which will produce more bioactive substances, is expected. Silkworm is one of the most extensively studied insect organisms on the genome so far, Thus, silkworm is expected to be an "insect bio-factory", enabling mass-production of useful proteins by transformation, in which useful foreign genes are assimilated into silkworm. Silk can be transformed into several phases, because it possesses useful functional groups, which are sensitive to chemical reaction. Also, because silk fibrin itself is protein, it has a superior applicability as tissue membrane. Due to this usefulness, many researchers are now working on the silk as food, cosmetic, medical resource, and bioengineering resource, and even an expanded application is expected using silk in the future. Until now, the researches on insects were largely focused on the prevention of the damage caused by pest, instead of a beneficial aspect. However, insects are thought to be the fourth natural resource in the world, possessing unlimited potential as world resources in the near future. Therefore, our entomological research effort should be focused on the subject with potential for industrialization. Such subject includes selecting the insect species useful for environmental evaluation, construction of environment-friendly agricultural ecosystem, pollen mediation, pet, and advanced bio-resources.

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