• Title/Summary/Keyword: Oxygen inclusions

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Microstructural Changes on Weld Heat Input in $60kg/mm^2$ Quenched and Tempered High Strength Steel ($60kg/mm^2$급 조질고장력강의 용접입열량에 따른 미세조직변화)

  • 김은석;정인상;박경채
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.79-90
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    • 1993
  • Shielded metal arc welding, one-ploe and two-pole submerged arc welding were accomplished to investigate microstructure changes on phase transformation behavior in $60kg/mm^2$ quenched and tempered high strength steel. Microstructures were examined by optical micrograph and TEM. In shielded metal arc welding (oxygen 250ppm), the inclusions were small size (0.3-0.5$\mu\textrm{m}$)and small in number. In submerged arc welding (oxygen 430-529ppm), the inclusions were larger(0.7-2$\mu\textrm{m}$) than that of shielded metal arc welding and large in number. Microstructure mainly depends on number and distribution of inclusions in fusion zone of weld metal. It was noticed that a limited number of inclusions favors the formation of acicular ferrite.

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The Formation Behavior of Non-metallic Inclusion in the Ba-added Hyper Duplex STS (Hyper Duplex STS 중 Ba 첨가 시 비금속개재물 생성거동)

  • Joo, S.W.;Hong, S.H.;Park, Y.M.;Kim, K.T.;Kim, J.S.;You, B.D.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.504-511
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    • 2011
  • The alkaline earth metal Ba has a relatively low melting point. Because of its significantly high affinity to oxygen, nitrogen and sulfur, it is highly functional as a steel refining agent. But Ba can adversely affect the properties of steel especially the workability, because it can form a variety of inclusions. So, understanding of these inclusions is needed for improvement of the properties of steel. Thus a fundamental study in the formation behavior of non-metallic inclusions in Ba added Hyper Duplex STS melts was investigated. The amount of Ba, holding time and temperature were considered as experimental variables. The number of non-metallic inclusions decreased and the large particle size of non-metallic inclusions increased as the amount of Ba increased. The number of non-metallic inclusions also decreased and the large particle size increased with increased holding times and temperatures of molten steel.

Removal of Inclusions in molten Steel by Filter Dam (필터댐에 의한 강중 개재물 저감효과)

  • 조문규;이석근;정두화;남수희;이재우
    • Journal of the Korean Ceramic Society
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    • v.35 no.2
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    • pp.201-207
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    • 1998
  • A tube-type filter dam(or baffle with holes) for ferrous melt refining is applied to the tundish operation for molten steel having low carbon and ultra-low carbon. The changes in the total oxygen content insoluble aluminum content and the distribution of inclusion size in molten steel during tundish operation were in-vestigated at the pouring part strand and mold of tundish. Removal mechanism of inclusions is considered to be caused by buoyancy action of the filter dam better than filtration action and the size range of in-clusions filtrated by the filter dam was for 30-50$\mu\textrm{m}$. Decrease in deviation of inclusion content in molten steel was confirmed for appling the filter dam in comparison with using conventional dam and weir. Also the filter dam had the advantage of baffle with holes at lower part in the efficiency of inclusions removal.

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The Removal of Inclusions in Molten Steel by Coating Materials for Tundish (턴디쉬용 코팅재에 의한 강중 개재물 저감효과)

  • 조문규;이석근
    • Journal of the Korean Ceramic Society
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    • v.35 no.1
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    • pp.33-40
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    • 1998
  • A MgO-CaO-based coating material for ferrous melt refining is applied to the tundish operation for mol-ten steel having low carbon. The changes in the total oxygen content insoluble aluminum content and the content of inclusions in molten steel during tundish operation were measured at the pouring part strand of tundish and mold. On the basis of the experimental results the interfacial reaction occurring between the coating materials and the molten steel in tundish was discussed and compared with the theoretical con-sideration. It is concluded that interfacial reaction is not active at the strand part of tundish but is active at the pouring part because of the turbulent flow in the molten steel.

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Effects of Microstructures on the Toughness of High Heat Input EG Welded Joint of EH36-TM Steel (EH36-TM강의 대입열 EGW 용접부 저온 인성에 미치는 미세 조직의 영향)

  • Choi, Woo-Hyuk;Cho, Sung-Kyu;Choi, Won-Kyu;Ko, Sang-Gi;Han, Jong-Man
    • Journal of Welding and Joining
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    • v.30 no.1
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    • pp.64-71
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    • 2012
  • The characteristics of high heat input (342kJ/cm) EG (Electro Gas Arc) welded joint of EH36-TM steel has been investigated. The weld metal microstructure consisted of fine acicular ferrite (AF), a little volume of polygonal ferrite (PF) and grain boundary ferrite (GBF). Charpy impact test results of the weld metal and heat affected zone (HAZ) met the requirement of classification rule (Min. 34J at $-20^{\circ}C$). In order to evaluate the relationship between the impact toughness property and the grain size of HAZ, the austenite grain size of HAZ was measured. The prior austenite grain size in Fusion line (F.L+0.1 mm) was about $350{\mu}m$. The grain size in F.L+1.5 mm was measured to be less than $30{\mu}m$ and this region was identified as being included in FGHAZ(Fine Grain HAZ). It is seen that as the austenite grain size decreases, the size of GBF, FSP (Ferrite Side Plate) become smaller and the impact toughness of HAZ increases. Therefore, the CGHAZ was considered to be area up to 1.3mm away from the fusion line. Results of TEM replica analysis for a welded joint implied that very small size ($0.8\sim1.2{\mu}m$) oxygen inclusions played a role of forming fine acicular ferrite in the weld metal. A large amount of (Ti, Mn, Al)xOy oxygen inclusions dispersed, and oxides density was measured to be 4,600-5,300 (ea/mm2). During the welding thermal cycle, the area near a fusion line was reheated to temperature exceeding $1400^{\circ}C$. However, the nitrides and carbides were not completely dissolved near the fusion line because of rapid heating and cooling rate. Instead, they might grow during the cooling process. TiC precipitates of about 50 ~ 100nm size dispersed near the fusion line.

Fatigue Crack Growth Characteristics of the Pressure Vessel Steel SA 508 Cl. 3 in Various Environments

  • Lee, S. G.;Kim, I. S.;Park, Y. S.;Kim, J. W.;Park, C. Y.
    • Nuclear Engineering and Technology
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    • v.33 no.5
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    • pp.526-538
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    • 2001
  • Fatigue tests in air and in room temperature water were performed to obtain comparable data and stable crack measuring conditions. In air environment, fatigue crack growth rate was increased with increasing temperature due to an increase in crack tip oxidation rate. In room temperature water, the fatigue crack growth rate was faster than in air and crack path varied on loading conditions. In simulated light water reactor (LWR) conditions, there was little environmental effect on the fatigue crack growth rate (FCGR) at low dissolved oxygen or at high loading frequency conditions. While the FCGR was enhanced at high oxygen condition, and the enhancement of crack growth rate increased as loading frequency decreased to a critical value. In fractography, environmentally assisted cracks, such as semi-cleavage and secondary intergranular crack, were found near sulfide inclusions only at high dissolved oxygen and low loading frequency condition. The high crack growth rate was related to environmentally assisted crack. These results indicated that environmentally assisted crack could be formed by the Electrochemical effect in specific loading condition.

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Evolution of Interfacial Microstructure in Alumina and Ag-Cu-Zr-Sn Brazing Alloy (알루미나/Ag-Cu-Zr-Sn 브레이징 합금계면의 미세조직)

  • Kim, Jong-Heon;Yoo, Yeon-Chul
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.481-488
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    • 1998
  • The active metal brazing was applied to bond Alumina and Ni-Cr steel by Ag-Cu-Zr-Sn alloy and the interfacial microstructure and reaction mechanism were investigated. Polycrystalline monoclinic $ZrO_2$ with a very fine grain of 100-150 nm formed at the alumina grain boundary contacted with Zr segregation layer at the interface. The $ZrO_2$ layer containing the inclusions and cracks were developed at the boundary of inclusion/$ZrO_2$ due to the difference in specific volume. The development of $ZrO_2$ at the interface was successfully explained by the preferential penetration of $ZrO_2$ at the interface was successfully explained by the preferential penetration of Zr atoms a higher concentration of oxygen and a high diffusion rate of Al ions into molten brazing alloy.

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Structure and Properties of Fe-29Ni-17Co Alloy Manufactured by Air Induction Melting and Electro-Slag Remelting (AIM 및 ESR 법에 의해 제조한 Fe-29Ni-17Co 합금의 조직 및 성질)

  • Lee, Jeong-Keun;Kim, Moon-Hyun;Joo, Dae-Heon;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.22 no.4
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    • pp.160-166
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    • 2002
  • The structure and properties of Fe-29Ni-17Co alloy which had been melted using induction furnace in air atmosphere and than electroslag-remelted were investigated. The oxygen content was reduced to 0.03% when the ingot was refined from $0.09{\sim}0.12%$ of that air melted. The amounts of spheroidal oxides inclusions and gas porosities of ingot were markedly reduced by the ESR process. CTE of ESR ingot contained small amount of oxides and porosities was found to be lower than that of AIM ingot, and tensile properties of ESR ingot and plate were found to be superior than that of AIM ingot and plate.

On the Genesis of Skarn-type Scheelite Deposits at the Dongmyoung mine (동명광산(東明鑛山)의 스카른형(型) 회중석(灰重石) 광상(鑛床)의 성인(成因))

  • Oh, Mihn-Soo;Park, Ki-Hwa
    • Economic and Environmental Geology
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    • v.16 no.1
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    • pp.37-49
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    • 1983
  • The skarn type tungsten deposits are developed in the contact aureole of Jurassic biotite-hornblende granodiorite and limestone beds. The latter can be divided into the Great Limestone Series of Joseon System and Gabsan Formation which is correlative to the Hongjeom Series of Pyeongahn System. The skarns are impregnated in the limestone, sandstone, schist and granodiorite, and showing zonal distribution. The five skarn zones are from fresh limestone inwards to wollastonite-skarn, clinopyroxene-skarn, clinopyroxene-garnet skarn, garnet skarn and vesuvianite skarn zone. The ore mineral, scheelite, disseminates in the clinopyroxene-garnet and vesuvianite skarn zone, and the size of the scheelite crystals in vesuvianite skarn zone is larger than in clinopyroxene- garnet skarn zone. According to the mineral paragenesis and the composition of skarn minerals, oxygen fugacity ($fo_2$) is low. Fluid inclusions in quartz comprise much $LCO_2$ and fluid inclusion studies revealed that the homogenization temperatures range $240-290^{\circ}C$.

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Talc Mineralization in the Middle Ogcheon Metamorphic Belt (II) : Poongjeon Talc Deposit (중부옥천변성대의 활석광화작용에 관한 연구 (II) : 풍전활석광상을 중심으로)

  • Park, Hee-In;Lee, In Sung;Hur, Soon Do;Shin, Dong Bok
    • Economic and Environmental Geology
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    • v.30 no.6
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    • pp.543-551
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    • 1997
  • Poongjeon talc deposits is emplaced in dolomite and dolomitic limestone of the Cambro-Ordovician Samtaesan Formation. Ore in Poongjeon is low grade talc and the deposit has been known as the contact metasomatic or hydrothermal replacement type related to the intrusion of late Cretaceous granite in this area. X-ray diffraction, electron microprobe analysis, fluid inclusion and stable isotope analysis were utilized to examine the mineralogy of the ore and the origin of the ore fluid. The ore from Poongjeon mine mainly consists of talc and tremolite with minor amount of illite, vermiculite, smectite, and chlorite-vermiculite mixed layer. Occurrence of ore body indicates that the talc-tremolite ore was formed through the replacement by the $SiO_2$-rich hydrothermal fluid along the bedding and dike boundaries, or contact of amphibolite and basic dike with carbonate rocks. The temperature and pressure of the ore forming fluids at the time of the talc mineralization were estimated as $350^{\circ}C$ and 400 bar, respectively, based on the heating and freezing data of the fluid inclusions in quartz from talc-tremolite veins. During the talc-tremolite formation, fluids were divided into $CO_2$-enriched fluid and $CO_2$-poor fluid from $CO_2$ immiscibility (or effervescence). Oxygen isotope values (${\delta}^{18}O$) of the talc-tremolite fall within a range between 12.2 and 12.9‰. Hydrogen isotope values(${\delta}D$) of the ore range from -60 to -85‰ and $H_2O$ contents range from 2.0 to 3.4 wt.%. ${\delta}^{18}O$ and ${\delta}D$ values of talc ore indicate that the hydrothermal fluid involved in talc-tremolite formation was of igneous origin. Oxygen and hydrogen isotopic exchange between talc ore and the surface water was negligible after talc-tremolite ore formation.

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