• Title/Summary/Keyword: Oxidation Resistance

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Plasma-Sprayed $Al_2O_3-SiO_2$ Multi-Oxide Films on Stainless Steel Substrate

  • Korobova, N.;Soh, Deawha
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2000.11a
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    • pp.116-119
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    • 2000
  • The advantage of plasma-sprayed coating is their good resistance against thermal shock due to the porous state of the coated layer with a consequently low Youngs modulus. However, the existence of many pores with a bimodal distribution and a laminar structure in the coating reduces coating strength and oxidation protection of the base metals. In order to counteract these problems, there have been many efforts to obtain dense coatings by spraying under low pressure or vacuum and by controlling particle size and morphology of the spraying materials. The aim of the present study is to survey the effects of the HIP treatment between 1100 and 130$0^{\circ}C$ on plasma-sprayed oxide coating of A1$_2$O$_3$, A1$_2$O$_3$-SiO$_2$on the metal substrate (type C18N10T stainless steel). These effects were characterized by phase identification, Vickers hardness measurement, and tensile test before and after HIPing. These results show that high-pressure treatment has an advantage for improving adhesive strength and Vickers hardness of plasma-sprayed coatings.

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A Study on the Durability of the Polyethylene Coatings for Underground Pipeline (매설강관용 폴리에틸렌 피복계의 내구성)

  • Ryu Keunchang;Lee Seong-Min;Kho Youngtai;Argent Colin
    • 한국가스학회:학술대회논문집
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    • 2002.05a
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    • pp.111-121
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    • 2002
  • 천연가스 수송배관은 매설환경시의 방식 및 외부충격 등에 대비하여 배관을 보호할 목적으로 폴리에틸렌(polyethylene)으로 피복(coating)되어 있다. 가스배관이 전국으로 확장됨과 더불어 배관피복 기술도 초기 사용하던 1층(one-layer), 2층피복으로 발전되어 현재는 3층피복시스템을 적용한 배관들이 전국에 매설되고 없다. 그러나 강관에 적용된 폴리에틸렌 피복이 경우에 따라 장기간 사용에 따른 자연균열등이 발생하여 피복의 안정성에 문제를 일으키기도 하므로, 그동안 전국에 매설되어있는 배관 피복재들의 물성변화 여부를 확인하여 천연가스수송용 배관의 내성 데이터베이스를 구축, 향후 배간운영의 신뢰성 평가에 참고하고자 하였다. 이를 위하여 선진외국에서 폴리에틸렌 배관의 내구성과 장기사용 안정성 평가를 위해 오래전부터 활용되고 있는 저속균열저항성(slow crack growth resistance : SCGR) 측정과 배관 피복층의 산화유도시간(OIT : oxidation induction time)을 측정하여 국내 배관 피복재들의 내구성을 평가하고 이를 근거로 하여 국내사용판정에 적합하고 수출도 고려한 폴리에틸렌 물성치의 목표값을 제안하였다.

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Microstructures and Mechanical Properties of $TiC-Ni_3Al$ Cermet ($TiC-Ni_3Al$ Cermet의 미세조직과 기계적성질)

  • 손호민;이완재
    • Journal of Powder Materials
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    • v.5 no.4
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    • pp.286-292
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    • 1998
  • Ni$_3$Al intermetallic compound has been tested as a binder phase, in order to improve the oxidation resistance and the mechanical properties of TiC-Ni cermet at a high temperature. The wettability of $Ni_3Al$ on TiC and the optimum sintering condition were investigated in TiC-(30, 40) vol% $Ni_3Al$ cermets with the sintering temperature (1380~$1430^{\circ}C$) and time (30~99 min). The results are summarized as follows: 1) Ni$_3$Al showed good wettability on TiC above 1400$^{\circ}C$ ; 2) The shrinkages of the specimens increased with the sintering temperature, the sintering time and the binder content, whereas the relative densities were decreased; 3) Any other phase did not appeared in the microstructures of all sintered cermets. The grain sizes of TiC became larger as the sintering temperature and the sintering time as well as the binder content increased; 4) The hardness of the cermets decreased with increase in the sintering temperature and the sintering time as well as the binder content; 5) The transverse-rupture strength of the cermets increased with the sintering temperature and the sintering time, whereas it decreased with the binder content.

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Optimization of the Phosphorus Doped BSF Doping Profile and Formation Method for N-type Bifacial Solar Cells

  • Cui, Jian;Ahn, Shihyun;Balaji, Nagarajan;Park, Cheolmin;Yi, Junsin
    • Current Photovoltaic Research
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    • v.4 no.2
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    • pp.31-41
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    • 2016
  • n-type PERT (passivated emitter, rear totally diffused) bifacial solar cells with boron and phosphorus diffusion as p+ emitter and n+ BSF (back surface field) have attracted significant research interest recently. In this work, the influences of wafer thickness, bulk lifetime, emitter, BSF on the photovoltaic characteristics of solar cells are discussed. The performance of the solar cell is determined by using one-dimensional solar cell simulation software PC1D. The simulation results show that the key role of the BSF is to decrease the surface doping concentration reducing the recombination and thus, increasing the cell efficiency. A lightly phosphorus doped BSF (LD BSF) was experimentally optimized to get low surface dopant concentration for n type bifacial solar cells. Pre-oxidation combined with a multi-plateau drive-in, using limited source diffusion was carried out before pre-deposition. It could reduce the surface dopant concentration with minimal impact on the sheet resistance.

Microstructure Evolution of Superalloy Nimonic 80A (초내열합금 Nimonic 80A의 미세조직 변화에 관한 연구)

  • Jeong H. S.;Cho J. R.;Park H. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.174-177
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    • 2004
  • The nickel-based alloy Nimonic 80A possesses strength, and corrosion, creep and oxidation resistance at high temperature. These products are used for aerospace, marine engineering and power generation, etc. The control of forging parameters such as strain, strain rate, temperature and holding time is important because the microstructure change in hot working affects the mechanical properties. It is necessary to understand the microstructure variation evolution. The microstructure change evolution occurs by recovery, recrystallization and grain growth phenomena. The dynamic recrystallization evolution has been studied in the temperature range $950-1250^{\circ}C$ and strain rate range $0.05-5s^{-1}$ using hot compression tests. The metadynamic recrystallization and grain growth evolution has been studied in the temperature range $950-1250^{\circ}C$ and strain rate range 0.05, $5s^{-1}$, holding time range 5, 10, 100, 600 sec using hot compression tests. Modeling equations are developed to represent the flow curve, recrystallized grain size, recrystallized fraction and grain growth phenomena by various tests. Parameters of modeling equation are expressed as a function of the Zener-Hollomon parameter. The modeling equation for grain growth is expressed as a function of initial grain size and holding time.

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Study on Micro Wire Straightening Process in SUS 304 (SUS 304 마이크로 와이어 직선화 처리에 관한 연구)

  • Shin, Hong-Gyu;Kim, Nam-Su;Kim, Woong-Kyum;Hong, Nam-Pyo;Kim, Byeong-Hee;Kim, Heon-Young
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.17-22
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    • 2004
  • In the study, we have developed a straightening system for 304 micro wires that are normally used in the medical and semi-conductor fields. To apply heat to the micro wires, we introduced the direct wire heating method which generates the thermal energy by the electrical resistance of the wire itself. To avoid the deterioration of the wire surface by the environment, such as the oxidation or the hydration, the $N_2$ gas was filled in the glass pipe in which the straightening process was being performed. A precision tension meter was also attached to control the tension of the wire during the heating and straightening process. In order to control the straightening process, several experimental investigations with varying the tension, the feeding velocity and the temperature (current) was carried out. As a result of experiments, we obtained the optimal processing conditions satisfying the straightness requirement of the micro wires.

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Studies on the Sensing Charcteristics of Carbon-monoxide Using the Maghemite (Maghemite를 이용한 일산화탄소 감지 특성에 관한 연구)

  • 박영구
    • Journal of Environmental Health Sciences
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    • v.21 no.4
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    • pp.24-31
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    • 1995
  • Gas sensing element, $\alpha-Fe_2O_3$ was synthesized by dehydration, reduction, and oxidation of $\alpha-FeOOH$, which was synthesized with $FeSO_4\cdot 7H_2O$ and NaOH. They were produced as a bulk-type, a thick film-type. Then, their responses and mechanisms of response to the gas of carbon monoxide were studied. The qualities of gas sefising elements are decided by the structure and the relative surface area. In the process of $\alpha-FeOOH$ synthesis, the effects of reaction conditions as the equivalent ratio, on the structure and the relative surface area of gas sensing element were observed. The changes of the structure were measured with XRD, SEM,TG-DTA and BET. The resistance changes of the synthesized gas sensor in the air were measured. The response ratio were also measured for the changes of working temperature and gas concentration. As a result of analysis with XRD, it was confirmed that the the best conditions for the synthesis of $\alpha-FeOOH$ were equivalent ratio 0.65. The thick film-type element of $\gamma-Fe_2O_3$ responded more quickly than the bulk-type did. The structure and the relative surface area of the $\rho-FeOOH$ were confirmed as the important factors deciding gas response charcteristics.

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Heteroatom-doped carbon nanostructures as non-precious cathode catalysts for PEMFC (이종 원자 도핑 탄소 나노재료를 이용한 PEMFC Cathode용 촉매 합성 및 평가)

  • Jo, G.Y.;Shanmugam, S.
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.406-409
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    • 2012
  • Recently, enormous research efforts have been focused on the development of non-precious catalysts to replace Pt for electrocatalytic oxygen reduction reaction (ORR), and to reduce the cost of proton exchange membrane fuel cells (PEMFCs). In recent years, heteroatom (N, B, and P) doped carbon nanostructures have been received enormous importance as a non-precious electrode materials for oxygen reduction. Doping of foreign atom into carbon is able to modify electronic properties of carbon materials. In this study, nitrogen and boron doped carbon nanostructures were synthesized by using a facile and cost-effective thermal annealing route and prepared nanostructures were used as a non-precious electrocatalysts for the ORR in alkaline electrolyte. The nitrogen doped carbon nanocapsules (NCNCs) exhibited higher activity than that of a commercial Pt/C catalyst, excellent stability and resistance to methanol oxidation. The boron-doped carbon nanostructure (BC) prepared at $900^{\circ}C$ showed higher ORR activity than BCs prepared lower temperature (800, $700^{\circ}C$). The heteroatom doped carbon nanomaterials could be promising candidates as a metal-free catalysts for ORR in the PEMFCs.

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Effect of Surface Treatments of Polycrystalline 3C-SiC Thin Films on Ohmic Contact for Extreme Environment MEMS Applications (극한 환경 MEMS용 옴익 접촉을 위한 다결정 3C-SiC 박막의 표면 처리 효과)

  • Chung, Gwiy-Sang;Ohn, Chang-Min
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.3
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    • pp.234-239
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    • 2007
  • This paper describes the TiW ohmic contact characteristics under the surface treatment of the polycrystalline 3C-SiC thin film grown on $SiO_2/Si(100)$ wafers by APCVD. The poly 3C-SiC surface was polished by using CMP(chemical mechanical polishing) process and then oxidized by wet-oxidation process, and finally removed SiC oxide layers. A TiW thin film as a metalization process was deposited on the surface treated poly 3C-SiC layer and was annealed through a RTA(rapid thermal annealing) process. TiW/poly 3C-SiC was investigated to get mechanical, physical, and electrical characteristics using SEM, XRD, XPS, AFM, optical microscope, I-V characteristic, and four-point probe, respectively. Contact resistivity of the surface treated 3C-SiC was measured as the lowest $1.2{\times}10^{-5}{\Omega}cm^2$ at $900^{\circ}C$ for 45 sec. Therefore, the surface treatments of poly 3C-SiC are necessary to get better contact resistance for extreme environment MEMS applications.

Improvement of Oxidation Resistance of Gray Cast Iron with Thermal Sprayed Silicon Coating by Laser Surface Alloying

  • Park, Heung-Il;Nakata, Kazuhiro
    • Journal of Korea Foundry Society
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    • v.18 no.4
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    • pp.389-397
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    • 1998
  • 회주철 모재의 표면에 감압 플라즈마 용사법으로 실리콘 분말을 피복시킨 후 $CO_2$ 레이저를 이용하는 표면 합금화로 고온 내스케일성이 향상된 표면 개질층을 제조하였다. 실리콘의 표면 합금층에는 응집상의 흑연(chunky graphite)이 $Fe_5Si_3$로 구성된 망상의 화합물 기지속에 정출하는 조직특성을 보였다. 대기 분위기에서 18.0ks동안 열중량측정(TG)한 결과 실리콘 표면 합금층의 무게 증가율은 회주철 모재에 비하여 923K에서는 약 1/3, 1098K에서는 약 1/10을 나타내었다. 그리고 1098K에서 18.0ks동안 유지시킨 주철모재 시편에서 원래의 모재표면을 기준으로 다공성의 외부스케일과 편상흑연을 따라 생성된 내부스케일로 구성된 두께 $60{\sim}70\;{\mu}m$의 두꺼운 산화스케일이 생성되었으나, 실리콘의 표면 합금층에서는 두께 $3{\sim}5\;{\mu}m$의 치밀한 외부 산화스케일만이 생성되었다. 실리콘 합금층의 단면 미소경도값은 MHV $300{\sim}1100$으로 그 변동폭이 심하였으나, 진공분위기에서 열처리(1223K, 18.0ks)한 경우 미소경도값의 편차는 MHV $300{\sim}500$으로 개선되었다.

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