• Title/Summary/Keyword: Outlet Shape Design

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Predictions of the Cooling Performance on an Air-Cooled EV Battery System According to the Air Flow Passage Shape (공기 유로 형상에 따른 공랭식 전기자동차 배터리 시스템의 냉각 성능 예측)

  • Jeong, Seok Hoon;Suh, Hyun Kyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.12
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    • pp.801-807
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    • 2016
  • This paper aims to compare and study the cooling performance of a battery system in accordance with the inlet and outlet geometry of the air passage in an EV. The arrangement and the heat source of the battery module were fixed, and the inlet/outlet area and its geometry were varied with the analysis of the cooling performance. The results of this study provide suggestions for the air flow stream line inside of a battery, the velocity field, and the temperature distributions. It was confirmed that the volume flow rate of air should be over $400m^3/h$, in order to satisfy conditions under $50^{\circ}C$, which is the limit condition for stable operation. It was also revealed that the diffuser outlet geometry can improve the cooling performance of battery system.

Three-Dimensional Finite Element Analysis for Hollow Section Extrusion of the Underframe of a Railroad Vehicle Using Mismatching Refinement with Domain Decomposition (영역분할에 의한 격자세분화기법을 사용한 철도차량 마루부재 압출공정의 3차원 유한요소해석)

  • Park, K.;Lee, Y.K.;Yang, D.Y.;Lee, D.H.
    • Transactions of Materials Processing
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    • v.9 no.4
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    • pp.362-371
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    • 2000
  • In order to reduce weight of a high-speed railroad vehicle, the main body has been manufactured by hollow section extrusion using aluminum alloys. A porthole die has utilized for the hollow section extrusion process, which causes complicated die geometry and flow characteristics. Design of porthole die is very difficult due to such a complexity. The three-dimensional finite element analysis for hollow section is also an arduous job from the viewpoint of appropriate mesh construction and tremendous computation time. In the present work, mismatching refinement, an efficient domain decomposition method with different mesh density for each subdomain, is implemented for the analysis of the hollow section extrusion process. In addition, a modified grid-based approach with the surface element layer is utilized lot three-dimensional mesh generation of a complicated shape with hexahedral elements. The effects of porthole design are discussed through the simulation for extrusion of an underframe part of a railroad vehicle. An experiment has also been carried out for the comparison. Comparing the velocity distribution at the outlet with the thickness variation of the extruded part, it is concluded that the analysis results can provide reliable measures whether the die design is acceptable to obtain uniform part thickness. The analysis results are then successfully reflected on the industrial porthole die design.

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A Numerical Study on the Flow Characteristics of Temperature Control Valve by Pressure Compensation (압력 평형식 온도조절 밸브 내부 유동 특성에 대한 수치적 연구)

  • Hwang, J.H.;Kim, T.A.;Kim, Youn-J.
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.448-453
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    • 2005
  • Temperature Control Valve (TCV) is one of the useful temperature control devices, which is used to control constant temperature of working fluid in power and chemical plants and domestic water supply systems. TCV is composed of body, cylinder and piston, and the body shape has a symmetrical H-type. In general, it has several inlet and outlet holes, and its shape is like as tubular sleeve. The piston has three rings two rings of the end of piston have the function of controlling inlet flow rate with hot and cold working fluids, the center ring has the function of preventing hot and cold water from intermixing. Consequently, the shapes of piston and cylinder are the main design parameters in the performance of TCV. In this study, numerical analyses were carried out with two different piston and cylinder shapes to investigate the functions as a temperature control valve and the flow characteristics according to piston opening grade in TCV. Using a commercial code, FLUENT, velocity and pressure fields in TCV are obtained under steady, standard $k -{\epsilon}$ turbulence model and no-slip condition.

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Engineering critical assessment of RPV with nozzle corner cracks under pressurized thermal shocks

  • Li, Yuebing;Jin, Ting;Wang, Zihang;Wang, Dasheng
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2638-2651
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    • 2020
  • Nozzle corner cracks present at the intersection of reactor pressure vessels (RPVs) and inlet or outlet nozzles have been a persistent problem for a number of years. The fracture analysis of such nozzle corner cracks is very important and critical for the efficient design and assessment of the structural integrity of RPVs. This paper aims to perform an engineering critical assessment of RPVs with nozzle corner cracks subjected to several transients accompanied by pressurized thermal shocks. The critical crack size of the RPV model with nozzle corner cracks under transient loading is evaluated on failure assessment curve. In particular, the influence of cladding on the crack initiation of nozzle corner crack under thermal transients is studied. The influence of primary internal pressure and secondary thermal stress on the stress field at nozzle corner and SIF at crack front is analyzed. Finally, the influence of different crack size and crack shape on the final critical crack size is analyzed.

An Experimental Study on Heat Transfer Characteristics and Pressure Drop in Micro Plated Heat Exchangers with S-shape of Microchannel (S 형상의 마이크로 채널을 가진 마이크로 판형 열교환기의 열전달 특성 및 압력강하에 관한 실험적 연구)

  • Seo, Jang-Won;Kim, Yoon-Ho;Moon, Chung-Eun;Lee, Kyu-Jung
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1876-1881
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    • 2007
  • The micro plated heat exchangers were designed to transfer more heat/volume or mass than previous heat exchangers within the context of the design constraints specified. The increase of the surface-to-volume ratio results in an increase of the interfacial area. This enhances considerably the performance of a heat exchanger. This can be an important component in a wide range of applications fuel cell, aerospace, automotive, electronic system and home heating, etc). In this study, the performance evaluation of micro plated heat exchangers under the counter flows with straight and S-shaped channel are carried out. The pressure drop as well as inlet and outlet fluid temperature were measured at steady state under various operating conditions and the total heat transfer rate were also calculated.

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Design and Performance Evaluation of Solar Air Receivers (공기식 태양열 흡수기의 설계 및 성능평가)

  • Cho, Hyun-Seok;Lee, Hyun-Jin;Kim, Jong-Kyu;Lee, Sang-Nam;Kang, Yong-Heack
    • Journal of the Korean Solar Energy Society
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    • v.32 no.spc3
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    • pp.207-212
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    • 2012
  • It is important to produce the high-temperature and high-pressure air for the concentrated solar power system using the combined cycle. In this paper, we designed two types of tubular receivers to heat up the compressed air and provided their preliminary experimental results for performance evaluation and further improvements. The developed receivers are in a square cavity shape surrounded by flow conduits for easy scale-up and radiation loss reduction. The two receivers were tested with 5 bar air in the KIER solar furnace and evaluated in terms of the outlet temperature and the efficiency.

Numerical analysis on the performance of centrifugal fans according to shapes of inlet bell-mouth in a refrigerator (입구 벨마우스 형상에 따른 냉장고 원심홴의 성능에 대한 수치적 분석)

  • Kim, Sang-Hyeon;Heo, Seung;Cheong, Cheol-Ung;Kim, Tae-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.737-742
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    • 2011
  • Because of complex structure of inlet and outlet flows, the performance of centrifugal fans used in a household refrigerator is affected by many parameters of duct system surrounding the fans. In this paper, the performance of a centrifugal fan is numerically analysed according to shapes of inlet bell-mouth. To improve performance of the centrifugal fan, some design parameters are selected for comparison. On a basis of these comparison, optimum shape of inlet bell-mouth is proposed to maximise the flow rate of the fan.

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Numerical study on the flow characteristics in Air-conditioner duct of EMU (전동차 공조기 덕트 내의 유동특성에 관한 수치해석적 연구)

  • Kim Seung-Tech;Kim Sung-Jong;Park Geun-Soo;Park Hyung-Soon
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.345-350
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    • 2003
  • The inside of EMU is supplied with the cooling air from air-conditioner and the fresh air from exterior through the air-conditioner duct which is one of the air conditioning system. The shape of air-conditioner duct is a major factor in determining the air-conditioning efficiency, thermal comfort and energy efficiency. Therefore, this study is to understand the flow characteristics in the air-conditioner duct by three dimensional numerical simulation. The air-conditioner duct was calculated for the design volume flow rate, $2,726\;m^3/h/unit$. From the result of calculation and measurement, the velocity at diffuser outlet presented good agreement in general. [n this present study, the calculation was also performed for three volume flow rate(1,800, 2,200, 3,000 $m^3/h/unit$) and total pressure characteristic curve with volume flow rate was presented.

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Analysis of Airflow due to the Configuration of Automotive Diffuser (자동차 디퓨저의 형상에 따른 공기흐름의 해석)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.16-22
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    • 2020
  • This study was aimed at analyzing the velocity and pressure changes in the airflow corresponding to different configurations of a diffuser for three types of cars. According to the flow results of the three automotive models, in model 3, the vortex was formed slightly upward on the outlet plane, whereas in models 1 and 2, the vortex was generated lower than that in model 3. The values of the pressure distribution in model 3 were larger than those for models 1 and 2 on the planes located at the same distance from the end of the rear part. The maximum turbulent kinetic energies in models 1 and 2 occurred at a location lower than that in model 3. The shape corresponding to the airflow that enhanced the driving performance was determined through the flow analysis.

A Study on the Rudder Shapes for the Suppression of Cavitation around a Horn-type Rudder (캐비테이션 감소를 위한 혼타의 형상 연구)

  • Pak, Kyung-Ryeong;Lee, Young-Gill
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.553-564
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    • 2010
  • This paper studies on the rudder shapes for the suppression of the cavitation around a horn-type rudder. To improve the problems due to cavitation, there have been several studies. However, these some studies are recognized as incomplete ways to suppress the rudder cavitation. In this study, the section shapes to suppress the cavitation phenomena are determined by moving the location of maximum thickness for reducing the curvature variation and changing the radius of leading edge. Also, in the pintle part, the curvature radius of the inlet outlet edge of rudder plate is changed. During the design of rudder shape, two-dimensional numerical simulations are firstly performed because those offer some advantages with that cavitation phenomena becomes predictable for a short time, and then the three-dimensional numerical simulations are performed to confirm the determination. The time mean distribution of the propeller slipstream is imposed on the inlet boundary condition. As some results, this paper shows the effects reducing the range of the occurrence of cavitation, and suggests the references on the design of a horn-type rudder for the suppression of cavitation phenomena.