• Title/Summary/Keyword: Outer panel

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Numerical Evaluation of Hemming Defects Found on Automotive Door Panels (유한요소해석에 의한 자동차 도어패널의 헤밍 결함 평가)

  • Seo, O.S;Jeon, K.Y;Rhie, C.H;Kim, H.Y
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.280-286
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    • 2015
  • Hemming is used to connect two sheet metal components by folding the edge of an outer panel around an inner panel to create a smooth edge. The minimization of hemming defects is critical to the final quality of automobile products because hemming is one of the last operations during fabrication. Designing the hemmed part is not easy and is influenced by the geometry of the bent part. Therefore, the main problem for automotive parts is dimensional accuracy since formed products often deviate geometrically due to large springback. Few numerical approaches using 3-dimensional finite element model have been applied to hemming due to the small element size which is needed to properly capture the bending behavior of the sheet around small die corner and the comparatively big size of automotive opening parts, such as doors, hoods and deck lids. The current study concentrates on the 3-dimensional numerical simulation of hemming for an automotive door. The relationship between the design parameters of the hemming operation and the height difference defect is shown. Quality improvement of the automotive door can be increased through the study of model parameters.

A Numerical Investigation of External and Internal Heat Transfer in A High Subsonic in Turbine Cascade (고 아음속 터빈 깃 주위의 열유동 및 내부 열전달에 관한 수치해석 연구)

  • Kim, Woo-Jin;Kim, Hyun-Shik;Kwak, Jae-Su;Kim, Hark-Bong
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.33-38
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    • 2010
  • Developments of numerical methods are very important to design and analysis for a high subsonic turbine blade. In general, Analysis by experimental investigation has needed a lot of human resources and required time, indispensably, and equipments still have a limit to measure in conditions of high temperature. Rapid technological developments of CPU and integration level of memory make it possible to advance computation with almost exactly simulation so, recent developments of numerical methods are in spotlight. In the present study, the panel method, which is well-known as relatively simplified numerical method, and 2-dimensional ordinary differential Falkner-Skan equation were computed in order to analyze the outer flow, and FVM-based solid heat transfer equation, was also computed to forecast the temperature distribution of the airfoil and the turbine blade. Unstructured grid was constructed in the turbine blade, which has double cooling holes, in order to analyze the internal heat transfer. Cooling fluid was assumed as fully-developed turbulent flow and that circulated in cooling holes.

Relationships between Electric Power Generation of PV System and Heat Transfer which has Free Air Ventilation Duct (배면 통기유로를 가지는 태양광 발전시스템의 발전효율과 열전달의 관계)

  • Kim, Myoung-Jun;Chea, Gyu-Hoon
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.625-631
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    • 2010
  • Recently, the fossil energy and its related environmental problems (increase in PPM of $CO_2$) have been increased. Therefore, the interests on new and renewable energy have been increased as the one of the future industrial leading items. Among the renewable energy, the PV (Photo-Volatic) systems has particular merit at the electricity can be directly acquired from the sun. Usually in PV systems, the ambient temperature and air velocity have strongly related on the effect of power generation of PV panel. So the purpose of this study is to clarify relationships between power generation of PV panel and outer environmental factors like temperature and air velocity. And these types of applications using natural energy are strongly affected by the climate conditions. Therefore the data of this study were re-arranged in terms of non-dimensional correlations.

A Study on Material Properties of Composite Panel for Impact·Blast Resistance (방호·방폭 보강용 복합패널의 재료특성에 관한 연구)

  • Kim, Woonhak;Kang, Seokwon
    • Journal of the Society of Disaster Information
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    • v.12 no.4
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    • pp.373-380
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    • 2016
  • In order to develop composite fiber panels that can maximize the protection and blast resistance of the existing structures by improving lightweight, high-strength and fireproof performances of the single layer material of precast panels, the basic properties of the inner and outer covers that are mixed with aramid fibers (AF) and polyester fibers (PF) were evaluated in this study. Also, a basic study was performed on the performance of composite fiber panels by testing Nano-sized composite materials that are lightweight and excellent in fire resistance for their compressive strength, bending strength and tensile strength.

Characteristics of Dissimillar Three-Sheet Resistance Spot Welding for Advanced High Strength Steel with Cover Plate (커버 플레이트를 이용한 이종 3겹 저항 점 용접성 평가)

  • Shim, Junghyun;Rhee, Sehun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.373-379
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    • 2016
  • Low carbon steel is usually used as the outer panel with low base metal resistance compared to the inner reinforced panel made with high strength steel, which makes it difficult to form a robust nugget. To overcome welding problems of a dissimilar three-sheet combination made of SGACEN, DP980 and CP1180, a cover plate was inserted between the upper electrode and SGACEN. The quality of the nugget was analyzed by comparing the welding signals and cross sectional images under maximum heat input both with and without the cover plate. To analyze the mechanical of weld properties, a hardness test analysis was conducted. To enhance the reliability of experimental results, temperature distributions were obtained using a simulation program. The method of inserting a cover plate led to a change in the heat input, which induced a larger nugget size between SGACEN and DP980.

A Research on the viscous flow and the hydrodynamic force due to the small-amplitude in-phase oscillation of multi-cylinders (복합 원형 실린더군의 저진폭 동위상 진동에 의한 점성유동 및 동유체력에 관한 연구)

  • Sung-Kyun Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.2
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    • pp.22-28
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    • 1999
  • Small amplitude in-phase oscillations of multi-cylinders are considered both numerically and experimentally. Flow field is separated into inner and outer regions. The basic unsteady solution is obtained analytically and the secondary flow, termed as steady streaming flow, can be obtained numerically by using Finite Volume Code with Panel Method. The Particle Induced Velocimetry, one of whole field measurements, is introduced for comparison with numerical flow visualization quantitatively. Among the algorithms for PIV, the Three Step Vector Searching Technique is applied to reduce CPU time. Small but non-zero damping coefficient, that is important in lightly damped system can be obtained with varying number of bodies and distances.

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On the Leakage Safety Analysis of Membrane LNG Storage Tank With Thermal Resistance Effects (열저항 효과를 고려한 멤브레인식 LNG 저장탱크의 누설 안전성에 관한 연구)

  • Kim C.K.;Cho S.H.;Suh H.S.;Hong S.H.;Lee S.R.;Kim Y.G.;Kwon B.K.
    • Journal of the Korean Institute of Gas
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    • v.8 no.4 s.25
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    • pp.1-7
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    • 2004
  • In this paper, the FE analysis has been presented for the leakage safety of the membrane LNG storage tank based on the thermal resistance effects between the insulation panel and prestressed concrete structure. The FEM calculated results show that the leakage safety of plywood and polyurethane materials does not guarantee any more due to a strength failure of the insulation structure. But the PC structure of outer tank may delay leaked LNG of 10 days even though the inner tank and insulation structure are simultaneously failed. This means that the membrane LNG storage tank may be safe because of the stiffness of the outer tank.

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The Comparison of Seakeeping Performance Analysis Methods for a High Speed Catamaran (Strip and 3-D Panel Method) (초고속 쌍동선에 대한 내항성능 해석 방법 비교 (스트립 방법과 3-D Panel 방법))

  • Lee, Ho-Young;Song, Ki-Jong;Yum, Deuk-Joon
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.2
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    • pp.127-138
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    • 1996
  • The strip method, unified theory and 3-D panel method are commonly used methods for the seakeeping analysis of high-speed vessels. The strip method which is basically 2-dimensional method is known to give incorrect hydrodynamic coefficients and motion responses for the cases of high speed and low frequency region. And the unified theory which uses two dimensional approach in inner domain and slender body theory in outer domain is very complicate in computational modelling. Though the 3-D panel method requires comparatively long computation time, it is believed that the method gives good results without any limitation in ship speed and range of frequency for computation. In the 3-D panel method the source singularity representing translating and pulsating Green function is used and Hoff's method is adopted for the numerical calculation of the Green function. The computation time can be reduced by using the symmetry relationship with respect to longitudinal axis. In this paper the strip method and the 3-D panel method are compared for the seakeeping analysis of a high-speed catamaran. The Compared items are the hydrodynamic coefficients, wave exciting forces, frequency response functions and short-term responses in irregular waves.

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The Real Scale Fire Tests for Vertical Fire Spread Study of External Finishing Material (외벽 마감재료의 수직화재 확산 연구를 위한 실물화재 실험)

  • Kweon, Oh-Sang;Yoo, Yong-Ho;Kim, Heung-Youl;Kim, Jung-Hyun;Min, Se-Hong
    • Fire Science and Engineering
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    • v.26 no.6
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    • pp.85-91
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    • 2012
  • To reduce human life and property damage at the fire in a building, it is most critical to control flame spread in the early stage. Fire spread prevention measure generally includes fire resistance performance securing of structure member in the arson zone and use limitation based on combustion performance of finishing material. The latter is most fundamental fire safety design to determine flame spread, but domestic combustion test determines combustion performance by specimen sized fire test method. Thus, there are many restrictions in the determination of combustion performance by composite material such as sandwich panel. Especially, outer finishing material uses a variety of composite material such as dry bit, aluminum composite panel, and metal panel compared to inner finishing material. Therefore, this study would determine vertical fire spread features by a full scaled fire experiment through the test method of ISO 13785-2, an international test standard.

Efficiency and Comfort Properties of Silicon Solar Cell Applied Air Circulation Jacket according to the Incident Angle of Sunlight (실리콘 태양전지를 활용한 공기순환 의복의 태양광 입사각에 따른 효율성 및 쾌적성평가)

  • Lee, Ji-Yeon;Cho, A-Ra;Jung, Ye-Lee;Kim, Eun-Ae
    • Journal of the Korean Society of Clothing and Textiles
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    • v.33 no.11
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    • pp.1806-1816
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    • 2009
  • This study analyzes the efficiency of a solar cell attached to an air circulation jacket. A commercially available silicon solar panel was selected and attached at four spots where the body angle was $40-60^{\circ}$ and voltage ($V_{oc}$, V), current ($I_{sc}$, A), and output power (P, W) were measured to determine the efficiency. The solar panel was applied to the outer jacket that operates with two fans to increase the convection that lowers the body temperature. The heavy work of standing, walking, and sweeping of a street sweeper was simulated in the field test. The microclimate within the jacket (with or without a fan) was measured and the subjective thermal, humidity, and comfort sensations were surveyed. SPSS 12.0 statistical package was used for a t-test and Wilcoxon signed-rank test. The results show that the highest efficiency of the solar cell was at the incident angle of $60^{\circ}$ in terms of voltage, current and output power distribution. The microclimate temperature of the air circulation jacket decreased significantly with the high power of the fan and subjects felt cooler than the jacket with a fan at the incident angle of $60^{\circ}$. Air circulation jackets operated by a silicon solar panel showed a significant cooling effect on the wearers.