• Title/Summary/Keyword: Outer Panel

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FE Analysis for Application of Isotropic Steel Sheet on Auto-Roof Panel (등방성 강판의 자동차용 Roof Panel 부품 적용 특성 해석)

  • Han S.S.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.241-246
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    • 2006
  • The isotropic steel sheet was developed and started to apply on the auto-body outer panel, however the characteristics of application on auto-body were not well known. In this paper the FE analysis of outer panel of auto-body was carried out to investigate the characteristics of isotropic steel sheet. For the FE analysis of the roof panel of ULSAB body the isotropic steel sheet and the bake hardening steel sheet were used. The Isotropic steel sheet shows more deformation at punch bottom area of roof panel than the bake hardening steel sheet that is most required forming properties far outer panel to obtain the shape likability of forming parts. It is shown that the isotropic steel sheet has suitable material properties far outer panels of auto-body.

Measurement and Analysis of the Section Profile for Feature Line Surface on an Automotive Outer Panel (자동차 외판 특징선 곡면의 단면 형상 측정과 분석)

  • Choe, W.C.;Chung, Y.C.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.107-114
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    • 2015
  • The current study presents a geometric measurement and analysis of the section profile for a feature line surface on an automotive outer panel. A feature line surface is the geometry which is a visually noticeable creased line on a smooth panel. In the current study the section profile of a feature line surface is analyzed geometrically. The section profile on the real press panel was measured using a coordinate measuring machine. The section profiles from the CAD model and the real panel are aligned using the same coordinate system defined by two holes near the feature line. In the aligned section profiles the chord length and height of the curved part were measured and analyzed. The results show that the feature line surface on the real panel is doubled in width size.

Fabrication of Scanning Fixture for Flexible Panels (유연 판넬의 스캐닝 고정구 제작)

  • Yin, Jeong-Je
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4080-4086
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    • 2010
  • In this study, a scanning fixture for flexible parts such as large automotive panels is developed. For the minimization of the weight deflection of a hood outer panel, the N-2-1 fixture principle for flexible parts is adopted in the fixture design. The designed fixture for a hood outer panel is fabricated using the Alufix system. The springback of the entire hood outer panel can be measured successfully by the laser scanning with the developed fixture, which verifies the usefulness of the proposed design method for the flexible panels.

Mechanical behavior test and analysis of HEH sandwich external wall panel

  • Wu, Xiangguo;Zhang, Xuesen;Tao, Xiaokun;Yang, Ming;Yu, Qun;Qiu, Faqiang
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.153-162
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    • 2022
  • Prefabricated exterior wall panel is the main non-load-bearing component of assembly building, which affects the comprehensive performance of thermal insulation and durability of the building. It is of great significance to develop new prefabricated exterior wall panel with durable and lightweight characteristics for the development of energy-saving and assembly building. In the prefabricated sandwich insulation hanging wall panel, the selection of material for the outer layer and the arrangement of the connector of the inner and outer wall layers affect the mechanical performance and durability of the wall panels. In this paper, high performance cement-based composites (HPFRC) are used in the outer layer of the new type wall panel. FRP bars are used as the interface connector. Through experiments and analysis, the influence of the arrangement of connectors on the mechanical behaviors of thin-walled composite wall panel and the panel with window openings under two working conditions are investigated. The failure modes and the role of connectors of thin-walled composite wallboard are analyzed. The influence of the thickness of the wall layer and their combination on the strain growth of the control section, the initial crack resistance, the ultimate bearing capacity and the deformation of the wall panels are analyzed. The research work provides a technical reference for the engineering design of the light-weight thin-walled and durable composite sandwich wall panel.

A Study on the Damaged Pattern of Dryvit by External Flame (외부화염에 의한 드라이비트의 소손패턴 연구)

  • Park, Young Ju;Hong, Yi Pyo;Lee, Hae Pyeong
    • Journal of the Korean Society of Safety
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    • v.30 no.6
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    • pp.40-47
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    • 2015
  • In this study, temperature characteristics and fire damage form were analyzed to investigate flame spreading form and fire probability from ignition sources subject to drivit component materials which is finishing material in architecture. Ignition sources were limited to a gas torch and exterior panel board fire, and the size of the sample was manufacture in 30 cm length ${\times}$ 50 cm height ${\times}$ 5cm thickness size. Marble (inner wall) + 3 mm drivit (outer wall), marble (inner wall) + 4 mm plaster stone (outer wall), sandwich panel + 3 mm driver bit (outer wall), sandwich panel + 3 mm driver bit + insulation (outer wall), and gypsum board (inner wall) + 3 mm drivit (outer wall) were prepared for the sample. As result of the research for temperature characteristics, large temperature difference by each material was shown in $218^{\circ}C{\sim}995^{\circ}C$ at 30 seconds and $501^{\circ}C{\sim}1078^{\circ}C$ at 300 seconds. Especially when the inner wall was a plaster board, lowest temperature of $501^{\circ}C$ was shown at 300 seconds and marble inner wall showed the following lowest temperature of $900^{\circ}C$. Temperature rising over $1000^{\circ}C$ was shown in other materials. Regarding fire damage form, drivit or gypsum board outer wall parts exposed to fire showed combustion and carbonization to show calcination(breaking phenomenon) and influence of heat exposure was higher as calcination became more severe.

Measured Data based Inspection for Unintended Deflections in Automotive Outer Panels (측정 데이터 이용한 자동차 외판 미세굴곡 추적 사례 연구)

  • Chung, Yun Chan;Lee, Sang Heon;Chang, Dae Soon;Park, Sang Chul
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.2
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    • pp.113-119
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    • 2013
  • This paper proposes an approach to detect unintended deflections in an automotive outer panel. Conventionally, the detection of unintended deflections has been performed by experienced works, and it requires much amount of time and efforts. The motivation of this work is to reduce such efforts by providing an automated detection methodology. For the detection of unintended deflections, we make use of the measured data from an optical scanner which can be considered as a Z-map data. The proposed approach consists of four major steps; 1) measured data acquisition for an automotive outer panel, 2) identification of shape features, 3) removal of shape features, and 4) detection of unintended deflections via curvature analysis.

Effect of Temper Rolling on Formability and Baking Hardenability in Baking Hardenable Steels for Auto Body Outer Panel (자동차 외판용 BH강판에서 성형성과 소부경화성에 미치는 조질압연의 영향)

  • Ko H. S.;Moon M. B.;Shin C. S.;Oh H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.37-44
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    • 2004
  • Automotive company has been endeavoring to develop high strength steels to get higher fuel efficiency of car since the oil shortage in 1970s and to cope with the recent strict environmental regulation. Outer panels(Hood, Roof, Door and Fender) for automobile require higher dent resistance. Bake-hardenable(BH) steels are known as useful for their high deep drawability and high dent resistance. Recently BH steels are increasingly adapted for outer panel use due to their high drawability and high dent resistance. In this study effect of temper rolling on formability (textures, r value) and bake hardenability is investigated fur improving characteristic of bake-hardenable steels.

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Optimal design of Natural Fiber Composite Structure for Automobile

  • Lee, Haseung;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.21-24
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    • 2016
  • In this study, a optimal design on the hood automotive using eco-friendly natural fiber composites is performed. The hood of an automobile is determined by dividing the Inner panel shape through optimization phase to outer panel and inner panel. It was performed to optimize the size of the thickness of the inner panel and the outer panel by applying a flax/epoxy composite materials. The optimized shape was evaluated for weight-lightening, stability and the pedestrian collision safety. Through the resin flow analysis are confirmed to molding possibility judgment of product.

Forming of Automotive Outer Body Panel using High Strength Steel Sheet for Improving Dent Resistance (차체 외판 부품의 내덴트성 향상을 위한 고강도 강판의 성형에 관한 연구)

  • Kim, T.J.;Kim, I.S.;Jung, Y.I.;Yoon, C.S.;Lim, J.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.322-325
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    • 2007
  • Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the thirty six cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the best improvement of dent resistance.

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Development of Door Outer Panel using High Strength Steel Sheet for Improving Dent Resistance (내덴트성 향상을 위한 고강도 도어 외판 개발)

  • Kim, I.S.;Kim, T.J.;Jung, Y.I.;Yoon, C.S.;Lim, J.D.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.254-259
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    • 2007
  • Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the eighteen cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the optimal improvement of dent resistance.