• Title/Summary/Keyword: Out-of-plane deformation

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Effects of Residual Stress with Welding Condition in the Steel Structure of H-beam (H 빔 구조물의 T-Joint에서 용접조건에 따른 용접잔류응력의 영향)

  • 석한길
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.568-574
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    • 2003
  • In the welding for the steel structure of H-beam with mild steel and 490N/$\textrm{mm}^2$ high tensile steel, we applied the fillet weld mostly and 6-8mm weld length(AISC-spec.). And a new developed metal-cored-wire is used in automatic welding as well as semi-automatic welding. In this study we have attempted to raise the welding productivity and to stabilize the quality on horizontal positions of fillet welding with the following items: - We improved the weld productivity using metal based cored wire with a high deposition rate in the steel structure of H-beam. - We tested the weldability and evaluated the quality of the weldmetal by horizontal fillet $CO_2$ welding. The process is carried out in combination with a special purpose metal-based FCW with excellent resistance to porosity and high welding speed. - We studied the micro structure of the weldmetal by the various welding conditions. - We studied the effect of welding residual stress by the welding conditions in T-joint. Therefore, it can be assured that more productive and superior quality of the weldmetal can be taken from this study results.

Buckling analysis of functionally graded hybrid composite plates using a new four variable refined plate theory

  • Fekrar, A.;El Meiche, N.;Bessaim, A.;Tounsi, A.;Adda Bedia, E.A.
    • Steel and Composite Structures
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    • v.13 no.1
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    • pp.91-107
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    • 2012
  • In this research, mechanical buckling of hybrid functionally graded plates is considered using a new four variable refined plate theory. Unlike any other theory, the number of unknown functions involved is only four, as against five in case of other shear deformation theories. The theory presented is variationally consistent, does not require shear correction factor, and gives rise to transverse shear stress variation such that the transverse shear stresses vary parabolically across the thickness satisfying shear stress free surface conditions. The plate properties are assumed to be varied through the thickness following a simple power law distribution in terms of volume fraction of material constituents. Governing equations are derived from the principle of minimum total potential energy. The closed-form solution of a simply supported rectangular plate subjected to in-plane loading has been obtained by using the Navier method. The effectiveness of the theories is brought out through illustrative examples.

A Study on the Development of Forging Process for Steam Turbine Titanium Blade (증기터빈 티타늄 블레이드의 단조공정 개발에 관한 연구)

  • Kim Y. H.;Cho J. R.;Jeong H. S.;Park H. C.;Lee N. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.354-357
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    • 2005
  • When Ti-6Al-4V is used in long steam turbine blades, the main issues are how to improve the fatigue strength as a problem of internal quality and how to forge the thinnest possible blades as problem of dimensional precision. To assure an excellent fatigue strength, it is important to make the two phase fine and equiaxial structure by providing enough plastic deformation in the two phase$(\alpha\;phase/\beta\;phase)$ temperature region. Accordingly, it needs to predict that forging temperature, preform design and forging velocity in forging process. To achieve this end, the two steps forging process was suggested to forge the thin and twisted blades with a precision hammer considering die forces and metal flow. Two steps forging process consists of the flattening forging process and finishing forging process. Process in forging of a 1016mm long steam turbine blade is designed by the finite element method. This study attempts to derive systematic design procedures for process design in the forging. Forging parameters was analyzed in two-dimensional plane-strain simulation and two steps forging process carried out in three-dimensional simulation. Consequently, optimal forging process parameters of long steam turbine blades in Ti-6Al-4V with a high dimensional precision are selected in the hammer die forging.

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Analysis of Welding Residual Stress Redistributions on Notched Multi-pass FCA Butt Weldment (노치가공에 의한 다층 FCA 용접부의 잔류응력 재분포 특성)

  • Bang, Hee-Seon;Bang, Han-Sur;Oh, Ik-Hyun;Kim, Jun-Hyung
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.86-91
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    • 2010
  • In the present study, two-dimensional plane deformation thermo elasto-plastic analysis has been carried out, in order to investigate the thermal and mechanical behaviour (residual stress, plastic strain, magnitude of stress and their distribution and production mechanism) on multi-pass FCA butt weldment of high strength EH36-TMCP ultra thick plate. Moreover, this study can be considered as a basis for analysing the fracture toughness, KIC, and its effect on welding residual stress redistribution with notch on multi-pass FCA butt weldment, in future. The results of welding residual stress obtained from thermo elasto-plastic analysis has been compared and verified with the results measured by XRD.

Numerical simulation of an external prestressing technique for prestressed concrete end block

  • Murthy, A. Rama Chandra;Ganapathi, S. Chitra;Saibabu, S.;Lakshmanan, N.;Jayaraman, R.;Senthil, R.
    • Structural Engineering and Mechanics
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    • v.33 no.5
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    • pp.605-619
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    • 2009
  • This paper presents the details of finite element (FE) modeling and analysis of an external prestressing technique to strengthen a prestressed concrete (PSC) end block. Various methods of external prestressing techniques have been discussed. In the proposed technique, transfer of external force is in shear mode on the end block creating a complex stress distribution. The proposed technique is useful when the ends of the PSC girders are not accessible. Finite element modeling issues have been outlined. Brief description about material nonlinearity including key aspects in modeling inelastic behaviour has been provided. Finite element (FE) modeling including material, loading has been explained in depth. FE analysis for linear and nonlinear static analysis has been conducted for varying external loadings. Various responses such as out-of-plane deformation and slip have been computed and compared with the corresponding experimental observations. From the study, it has been observed that the computed slope and slip of the steel bracket under external loading is in good agreement with the corresponding experimental observations.

Nonlinear Analysis of Cyclic Lateral Forced RC Shear Wall (반복 횡하중을 받는 철근콘크리트 전단벽의 비선형 해석)

  • Kim, Geon-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.161-168
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    • 2010
  • Practicing engineers and researchers need computational tools that estimate accurately the cyclic response of RC walls, and in particular, force and deformation capacities and their materials strains. So this paper describes a nonlinear truss modeling approach for reinforced concrete walls, or in general, for plane stress reinforced concrete elements subjected to cyclic reversals. Nonlinear vertical, horizontal, and diagonal truss elements are used to represent concrete and steel reinforcement. The wall having aspect ratio of 1.2 was chosen to be compared with the experimental results. Here, four types of main diagonal member models and three types of diagonal members models were applied to find out more accurate results of analysis.

A Study on Flashless Non-Axisymmetric Forging (플래시 없는 비축대칭 단조에 관한 연구)

  • Bae, Won-Byong;Kim, Young-Ho;Choi, Jae-Chan;Lee, Jong-Heon;Kim, Dong-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.42-52
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    • 1995
  • An UBET(Upper Bound Elemental Techniquel) program has been developed to analyze forging load, die-cavity filling and effective strain distribution for flashless non-axisymmetric forging. To analyze the process easily, it is suggested that the deforma- tion is divided into two different parts. Those are axisymmetric part in corner and plane- strain part in lateral. The total power consumption is minimized through combination of two deformation parts by building block method, form which the upper-bound forging load, the flow pattern, the grid pattern, the velocity distribution and the effective strain are deter- mined. To show the merit of flashless forging, the results of flashless and flash-forging processes are compared through theory and experiment. Experiments have been carried out with plasticine billets at room temperature. The theoretical predictions of the forging load and the flow pattern are in good agrement with the experimental results.

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Confining Pressure-Dependency on Deformation and Strength Properties of Sands in Plane Strain Compression (평면 변형률 상태에서의 모래의 변형 강도특성의 구속압 의존성)

  • Park, Choon Sik;Tatsuoka, Fumio;Jang, Jeong Wook;Chung, Sung Gyo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.3
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    • pp.543-552
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    • 1994
  • A series of drained plane strain compression tests was performed on dried samples of dense Toyoura sand and Silver Leighton Buzzard sand prepared by air-pluviation method to find out the deformation and strength characteristics on the value of confining pressure ${\sigma}{_3}^{\prime}({\sigma}{_3}^{\prime}=0.05{\sim}4.0kgf/cm^2)$. The axial and lateral strains measured in this apparatus ranged from $10^{-6}$ up to the failure of the specimen. So the stress-strain characteristics would be investigated from very small to very large strain levels. It was found that the change of the angle of internal friction ${\phi}^{\prime}{_{max}}=arcsin\{({\sigma}{_1}^{\prime}-{\sigma}{_3}^{\prime})/({\sigma}{_1}^{\prime}+{\sigma}{_3}^{\prime})\}_{max}$ with the change of ${\sigma}{_3}^{\prime}$ is very small when ${\sigma}{_3}^{\prime}$ is lower than higher. Furthermore, the effect of confining pressure on stiffness of sands was evaluated. It was also found that for the range of shear strain ${\gamma}$ from $10^{-6}$ to those at peak, the Rowe's stress-dilatancy relation seems to be a good approximation for air-dried Toyoura sand and Silver Leighton Buzzard sand, irrespective of the change of ${\sigma}{_3}^{\prime}$.

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A Numerical Study on the Semi-Rigid Behavior of Steel Tubular Column to H Beam Connection with Exterior Square-Plate Diaphragms (직각판형 외다이아프램 각형강관기둥-H형강보 접합부의 방강접거동에 관한 해석적연구)

  • Chae, Yong-Soo;Choi, Sung-Mo;Kim, Dong-Kyu
    • Journal of Korean Society of Steel Construction
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    • v.13 no.3
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    • pp.289-299
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    • 2001
  • The purpose of this study was to analyze the characteristics of semi-igid behavior of the steel tubular column to H-beam connection reinforced with exterior square-plate diaphragms and to check the main parameters that affect this behavior. Steel tube connections without interior diaphragm and/or complicated exterior diaphragm show the considerable flexibility due to out of-plane deformation of tube flange. For the exact analysis well-reflected the effect of this flexibility on the overall frame performance. it need to find out the moment-rotation curve function that well trace the result of experiment in the whole region and the function should be simply transformed into an adequate form for the nonlinear analysis program. After collecting several test data same to the connection type considered. we carried out FEM analysis using ANSYS for the assumed beam-to-column connection developed from the simple tension test and the results are compared with experimental values. Based on the parametric study. we proposed the moment-relation curve function and performed the multiple-regression analysis procedure for three parameters consisting of this function with the main geometric parameter of this connection type.

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Half-Scaled Substructure Test for the Performance Evaluation of a Transmission Tower subjected to Wind Load (송전철탑의 내풍안전성 평가를 위한 1/2축소부분구조 실험)

  • Moon, Byoung-Wook;Min, Kyung-Won
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.641-652
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    • 2007
  • In this paper, a half-scaled substructure test was performed to evaluate the buckling and structural safety of an existing transmission tower subjected to wind load. A loading scheme was devised to reproduce the dead and wind loads of a prototype transmission tower, which uses a triangular jig that is mounted on the reduced model to which the similarity law of a half length was applied. As a result of the preliminary numerical analysis carried out to evaluate the stability of a specimen for the design load, is was confirmed that the calculated axial forces of tower leg members were distributed to $80{\sim}90%$ of an admissible buckling load. When the substructured transmission tower was loaded by 270% of its maximum admissible buckling load, it was failed due to the local buckling that is occurred in joints with weak constraints for out-of-plane behavior of leg members. By inspection of load-displacement curves, displacements and strains of members, it is considered that this local buckling was due to additional eccentric force by unbalanced deformation because the time that is reached to yielding stress due to the bending moment is different at each point of a same section.