• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.279-284
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• 2000

The object of this paper is to evaluate the chip breakability using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. L$\sub$9/(3$^4$) orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. The evaluation of chip breakability is used the chip breaking index(C$\sub$B/), non-dimensional parameter. And the analysis of variance (ANOYA)-test has been used to check the significance of cutting parameters. Using the result of ANOYA-test, the experimental equation of chip breakability, which consists of significant cutting parameters, has been developed. The coefficient of determination of this equation is 0.866.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.10
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• pp.102-112
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• 1995

Temperature distribution on the rake face and flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junction imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on both the rake face and flank face of cutting tool with high speed steel. The analytical results show that the temperature on the top flank face of a tool is higher than it on the top rake face of the tool because of the difference of the friction velocity on each face of the tool.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.973-976
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• 1997

Process behavior in metal cutting results from the chip formation process which is not easily observable and measurable during machining. By means of the finite element method chip formation in orthogonal metal cutting is modeled. The reciprocal interaction between mechanical and thermal loads is taken into consideration by involving the thermo-viscoplastic flow behavior of workpiece material. Local and temporal distributions of stress and temperature in the cutting zone are calculated depending on the cutting parameters. The calculated cutting forces and temperatures are compared with the experimental results obtarned from orthogonal cutting of steel AISl 4140. The model can be applied in process design for selection of appropriate tool-workpiece combination and optimum cutting conditions in term of mechanical and thermal loads.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.365-370
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• 1999

SKD11 is one of the most difficult workpiece for machining, so it is necessary to evaluate the machining characteristics of SKD11. The workpiece was made to be the pipe form and heat-treated to HRC45. In this paper, the orthogonal cutting experiment of this material was carried out with TiAlN coated WC cutting tool of 4 kinds of rake angle. After cutting experiment, cutting characteristics of SKD11 were investigated according to variation of cutting speed, feedrate and rake angle.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.37-38
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• 2011

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.129-130
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• 2010

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1008-1011
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• 2001

The purpose of this paper is to evaluate the chip breakability during turning using the experimental equation, which is developed by an orthogonal array method. The chip breaking index(CB), non-dimensional parameter is used in the evaluation of chip breakability. The analysis of variance(ANOVA)-test has been used to check the significance of cutting parameters. And using the result of ANOVA-test, the experimental equation of chip breakability, which consists of significant cutting parameters, has been developed.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.9
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• pp.55-62
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• 2003

This paper investigates the micro-cutting of cemented carbides using PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) cutting tools are performed with SEM direct observation method. The purpose of this study is to make clear the cutting mechanism of cemented carbides and the fracture of WC particles at the plastic deformation zone in orthogonal micro-cutting. And also to achieve systematic understanding, the effect of machining parameter on chip formation and machined surface was studied, including cutting speed, depth of cut and various tool rake angle. Summary of the results are shown below. (1) Three type of chip formation process have been proposed by the results of the direct observation in orthogonal micro-cutting of cemented carbide materials. (2) From the whole observation of chip formation, primary WC particles are crushed and/or fine grained in the shearing deformation zone. A part of them are observed to collide directly with a cutting edge of tool by following the micro-cutting. (3) Surface finish, surface morphology and surface integrity is good to obtain by cutting with PCD cutting tool compared with PCBN. (4) The machined surface has the best quality near the low cutting speed of 10${\mu}m$/sec with a cutting depth of 10 ${\mu}m$ using 0$^\circ$ rake angle and 3$^\circ$ flank angle in this condition, but it was found that excessively low speed, for example the extent of 1 ${\mu}m$/sec, is not good enough to select for various reason.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.270-273
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• 2002

This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.111-116
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• 2003

In this paper, object of experiment is to study on the effect of cutting parameters to obtain optimal surface toughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for fan Owning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise ratio, and the analysis of variance are employed to evaluate effect of cutting parameters fir face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide inserts about workpieces of SM45C.