• 제목/요약/키워드: Order Picking performance

검색결과 21건 처리시간 0.027초

창고의 복도형 오더 피킹 시스템의 'Golden Zone' 운영과 경로 최적화 알고리즘 효과 비교 (An Evaluation of Routing Methods and the Golden Zone Effect in the Warehouses Order Picking System)

  • 이진;이용대;김승권
    • 한국시뮬레이션학회논문지
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    • 제20권2호
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    • pp.67-76
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    • 2011
  • 자동차 보수용 부품 창고 운영에서 오더 피킹 작업은 대부분 노동력에 의존하는 작업이다. 자동차 보수용 부품 창고는 수십만 품목을 저정하고 있는데, 일반적으로 파레토의 80대 20의 법칙과 같이 저장된 품목의 20%가 80%의 물동량을 일으키고 있다. 이를 효율적으로 운영하기 위하여 고순환 품목은 불출장 근처에 배치하여 운영 효율을 높이게 되는데, 불출장 근처의 고순환 품목 저장 공간을 Golden Zone이라 한다. 오더 피킹 경로를 효율적으로 결정하는 것은 생산성 및 인건비와 직접적인 연관 관계가 있다. 하지만 많은 기업에서는 단순한 방법론을 적용하고 있는 것이 현실이다. 본 연구에서는 기존의 오더 피킹 휴리스틱 및 경로 최적화 알고리즘을 현실적으로 적용하면 어떤 효과를 얻을 수 있는지 여러 가지 상황에 대한 시뮬레이션 실험을 진행하였다. 특히 Golden Zone 운영이 오더 피킹 작업의 생산성에 미치는 영향을 각 경로 최적화 알고리즘과 같이 비교 분석하였다. 분석 결과 최적화 알고리즘은 가장 단순한 방법론 대비 최소 17.2%의 개선 효과 기대할 수 있으며 Golden Zone 운영은 어떤 경로 최적화 알고리즘을 적용하더라도 효과적임을 확인하였다.

물류센터의 팔렛합적 문제 (Pallet Consolidation Problems in Distribution Centers)

  • 임석철;임규석
    • 대한산업공학회지
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    • 제37권4호
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    • pp.289-296
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    • 2011
  • In most distribution centers, products are received from the suppliers in units of pallet, stored in a rack, moved to the picking area for replenishment, picked according to customer orders, and shipped to customers. In some distribution centers, however, replenishment is made in not a whole pallet but only a portion of a pallet load, mainly due to the limited space in the order-picking area; as a result, partially loaded pallets occupy cells in the rack. As the number of slow-moving items increases, more cells are occupied by partially loaded pallets so that fewer empty cells are available for storing full, incoming pallets. This will necessitate the construction or leasing of additional storage space, which will entail significant cost. As an alternative, we propose pallet consolidation, which involves moving a partial load to another partially-loaded pallet in order to create one empty cell in the rack. In this paper, we define three pallet consolidation problems; formulate each problem as a binary integer programming model; and present heuristic algorithms for the problems. The average performance of each of the proposed heuristics is evaluated using simulation.

AutoMod를 이용한 오더피킹시스템의 능력산정 모델의 연구 (A Performance Evaluation Model for Order Picking System Using AutoMod)

  • 황흥석
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1999년도 춘계학술대회 논문집
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    • pp.42-46
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    • 1999
  • 본 연구는 AutoMod를 이용한 오더피킹시스템의 최적설계 성능산정을 위한 모델의 연구로서 오더피킹 방법은 통로끝오터피킹(End-of-Aisle OP)의 방법을 사용하였다. 오더피피킹방법으로 시스템의 성능 산정을 위한 수리 모델과 이의 전산프로그램을 개발하였다. 수리모델의 제한사항들을 보완하기 위하여 AutoMod를 이용한 시뮬레이션방법을 응용하고 과정을 보였다. 예제를 통해서 구해진 각 시스템의 오더피킹 능력산정에의 응용결과를 구하였고, 주어진 수리모델의 결과와 AutoMod를 이용한 시뮬레이션방법으로 구한 결과를 도출하고 결과를 비교하여 보았다.

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압축센싱을 위한 달팽이관 원리기반 인공필터뱅크의 실험적 검증 (An Experimental Study of the Cochlea-inspired Artificial Filter Bank(CAFB) for Compressed Sensing)

  • 허광희;전준용;전승곤
    • 한국소음진동공학회논문집
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    • 제25권11호
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    • pp.787-797
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    • 2015
  • In this paper, a cochlea-inspired artificial filter bank(CAFB) was developed in order to efficiently acquire dynamic response of structure, and it was also evaluated via dynamic response experiments. To sort out signals containing significant modal information from all the dynamic responses of structure, it was made to adopt a band-pass filter optimizing algorithm(BOA) and a peak-picking algorithm (PPA). Optimally designed on the basis of El-centro and Kobe earthquake signals, it was then embedded into the wireless multi-measurement system(WiMMS). In order to evaluate the performance of the developed CAFB, a vibration test was conducted using the El-centro and Kobe earthquake signals, and structural responses of a two-span bridge were obtained and analyzed simultaneously by both a wired measurement system and a CAFB-based WiMMS. The test results showed that the compressed dynamic responses acquired by the CAFB-based WiMMS matched with those of the wired system, and they included significant modal information of the two-span bridge. Therefore this study showed that the developed CAFB could be used as a new, economic, and efficient measurement device for wireless sensor networks(WSNs) based real time structural health monitoring because it could reconstruct the whole dynamic response using the compressed dynamic response with significant modal information.

포복형 시금치 수확기 개발 (Development of a Harvester for Crawled Spinach)

  • 전현종;김상헌;최용;김영근;홍종태
    • Journal of Biosystems Engineering
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    • 제30권4호
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    • pp.210-219
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    • 2005
  • This study was conducted to solve the problem of crawled spinach harvesting that had been mainly done by manpower on the outdoor fields during the winter season. Moreover, there are not enough workers available for farming at most of rural areas in Korea because farming is getting hard and the number of old-aged workers is increasing. In order to find appropriate methods of digging, picking and collecting of spinach, the tests were examined outdoors. A prototype was designed based on the results of the tests and then fabricated for digging, picking-up and then collecting in continuous operation for harvesting spinach planted in the outdoor fields. In the field test with the prototype, the vibration intensity transmitted to the driver by vibrating blade was low while the vibrating blade reduced digging power by $46\%$ compared to that of the fixed blade. The spinach loss was found to be as low as $0.7\%$ in the condition of digging depth of 40 mm, cam rotational velocity of 748 rpm, and blade amplitude of 16.5 m. The working performance of the prototype spinach harvester was found to be 3.8 hour/10a resulting in $96\%$ of labor saving and $85\%$ of operating cost compared to the conventional manual harvesting.

다수의 도어를 갖는 크로스도킹 터미널에서 입고와 출고를 병행하는 트럭일정계획을 위한 유전알고리즘 (A Genetic Algorithm for Scheduling of Trucks with Inbound and Outbound Process in Multi-Door Cross Docking Terminals)

  • 주철민;김병수
    • 대한산업공학회지
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    • 제37권3호
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    • pp.248-257
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    • 2011
  • Cross docking is a logistics management concept in which items delivered to a terminal by inbound trucks are immediately sorted out, routed and loaded into outbound trucks for delivery to customers. Two main advantages by introducing a cross docking terminal are to consolidate multiple smaller shipment into full truck load and remove storage and order picking processes to save up logistics costs related to warehousing and transportation costs. This research considers the scheduling problem of trucks in the cross docking terminals with multi-door in an inbound and outbound dock, respectively. The trucks sequentially deal with the storage process at the one of inbound doors and the shipping process at the one of the outbound doors. A mathematical model for an optimal solution is derived, and genetic algorithms with two different chromosome representations are proposed. To verify performance of the GA algorithms, we compare the solutions of GAs with the optimal solutions and the best solution using randomly generated several examples.

공기업 해외발전 EPC 사업 진출 시 조직성향에 따른 위험관리 방안에 관한 연구 (A Proposal for Risk Management according to Organizational Tendency for the Overseas EPC Projects of Public Company)

  • 장형식;구일섭
    • 대한안전경영과학회지
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    • 제24권2호
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    • pp.67-76
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    • 2022
  • Power generation construction projects involving large amounts of capital can affect the survival of a company along with huge economic losses in the event of a business failure. In general, private companies are organizations with challenging risk taking tendencies while public companies have a risk averse tendency to avoid risk, so these differences in organizational tendencies make it difficult to respond to risk. In particular, public companies are more likely to fail than private companies because they choose the contradiction of risk picking to enter overseas markets with high uncertainty despite their tendency to risk averse due to the nature of the organization. Therefore, these organizations need risk management techniques that reflect a risk-averse strategy. Accordingly, this paper analyzes the risk management research papers of the existing overseas development EPC business in order to find the risk management techniques related to the organizational tendencies of public companies and proposes "establishing a performance audit system for risk management of the organizational tendencies of public companies" as a way to extract the risk factors through the examples of overseas development projects of public companies and to manage the organizational tendencies of public companies that affect them.

Development of a Belt Pick-up Type Two-row Sesame Reaper

  • Jun, Hyeon-Jong;Choi, Il-su;Kang, Tae-Gyoung;Kim, Young-Keun;Lee, Sang-Hee;Kim, Sung-Woo;Choi, Yong;Choi, Duck-Kyu;Lee, Choung-Keun
    • Journal of Biosystems Engineering
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    • 제41권4호
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    • pp.281-287
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    • 2016
  • Purpose: The purpose of this study is to develop a walking-type two-row sesame reaper, which can simultaneously perform the cutting and collecting of sesame plants and other crops like perilla and soybean. Methods: The factors involved in reaping sesame were determined experimentally in order to design a prototype of the sesame reaper. The prototype is made up of four parts for cutting, conveying, collecting, and running. The height of two disc-plate saw blades on the cutting part is adjusted by an adjusting wheel, and peripheral speed is adjusted in accordance with the running speed. The conveying belt of the conveying part can be tilted from $0^{\circ}$ to $90^{\circ}$. The collecting part extracts a predetermined amount of transferred sesame plants. The prototype was used to evaluate the performance at different working speeds, so that the work efficiency can be calculated. Results: The center of gravity of the sesame plants was 900 mm, measured from the end of the cut stem. The diameter of the disc-plate saw blade was determined to be 355 mm, peripheral speed was 20.4-32.7 m/s, and the picking height of the conveying belt for sesame was 130 mm. The performance of transfer and collection of the sesame, when the insertion angles were $60^{\circ}$ and $90^{\circ}$, proved to be excellent. However, when the angle was over $120^{\circ}$, the performance was only 75-80%. The performance was at 100% efficiency when the ratio between running speed and conveying belt speed of the prototype was 1:2, which seems to be the ideal ratio for the sesame reaper. Conclusions: A sesame reaper was developed, which can integrate the processes of cutting, conveying, and collecting, by investigating and considering various factors involved in the reaping process. The sesame reaper can reduce the costs for yielding and producing sesame due to its highly efficient performance.

휠체어 장착형 지능형 재활 로봇을 위한 칼라 비전 시스템 (Color Vision System for Intelligent Rehabilitation Robot mounted on the Wheelchair)

  • 송원경;이희영;김종성;변증남
    • 전자공학회논문지S
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    • 제35S권11호
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    • pp.75-87
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    • 1998
  • KARES(KAIST Rehabilitation Engineering System)는 보조자 없이 팔과 다리가 불편한 장애인과 노약자가 쉽게 이동하며 일상 생활을 하는 것을 돕기 위하여, 6 자유도의 로봇 팔과 휠체어에 장착한 형태의 재활 로봇 시스템이다. 재활 로봇 시스템에서 로봇 팔을 프로그램하고 제어할 수 있는 인터페이스 장치는 매우 중요하다. 특히 사용자가 로봇 팔을 직접 제어하는 경우, 사용자의 인지력의 부담이 심하고 조작의 어려움을 느낀다. 이에 대한 해결책으로 로봇이 자율적으로 작업을 수행하기 위한 칼라 비전 시스템을 제안하고 기본적으로 필요한 네 가지 작업을 정하였다. 로봇 팔에 아이-인-핸드 형태로 카메라를 장착하여 칼라 비전 시스템을 구축하고, 탁자 위에 있는 칼라 표식이 부착된 컵을 잡는 작업과 작은 컵을 입 근처로 이동하는 작업을 구현하였다. 그 결과, 실내 환경에서 실시간에 성공적으로 수행되었다.

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