• Laser Solutions
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• v.7 no.2
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• pp.1-10
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• 2004

This work was attempted to join SCP sheet and STS304 sheet by using Nd:YAC laser beam. SCP sheet has good formability and low cost, while STS304 has excellent corrosion resistance and mechanical properties in high temp. In this experiment, butt joint type was used to develop the tailored blank welding for dissimilar steel. Sheets which have different thermal properties. Computer simulation was conducted to obtain the off-set position for efficient welding by considering laser power, scanning speed, focal length and basic properties. The result showed that the optimum thermal distribution was obtained when the laser beam was irradiated at $0.05{\sim}0.1$ mm off-set toward the SCP sheet side. The experiment was conducted based on the result of computer simulation to show the same optimum conditions. Optimum conditions were 3KW in laser beam power, 6m/min in scanning speed, -0.5mm in focal position, 0.1mm off-set toward SCP. Microhardness test, tensile test, bulge test, optical microscopy, EDS, and XRD were performed to observe the microstructure around fusion zone and to evaluate the mechanical properties of optimum conditions, The weld zone had high microhardness values by the formation of the martensitic structure. Tensile test measured the strength of welded region by vertical to strain direction and the elongation of welded region by parallel to strain direction. Bulge test showed $52\%$ formability of the original materials. Bead shape, grain size, and martensitic structure were observed by the optical microscopy in the weld zone. Detailed results of EDS, XRD confirmed that the welded region was connected of martensitic structure.

• International Journal of Naval Architecture and Ocean Engineering
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• v.10 no.2
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• pp.180-187
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• 2018

Corrugated bulkhead has been adopted for cargo tank bulkheads of commercial vessels such as bulk carriers, product oil carriers and chemical tankers. It is considered that corrugated bulkhead is a preferred structural solution, compared to the flat stiffened bulkhead, due to several advantages such as lower mass, easier maintenance and smaller corrosion problems. Many researches to find the optimum shape of corrugated bulkhead have been mostly carried out for bulk carriers. Compared to corrugated bulkheads of bulk carriers, ones of chemical tankers are more complicated since they are composed of transverse and longitudinal bulkheads, and they are made of higher priced materials. The purpose of this study is the development of minimum weight design method for corrugated bulkhead of chemical tankers. Evolution strategy is applied as an optimization technique. It has been verified from many researches that evolution strategy searches global optimum point prominently by using multi-individual searching technique. Multi-individual searching methods need excessive time if they connect to 3-D finite element model for repetitive structural analyses. In order to resolve this issue, 2-D beam element connected to deck and lower stool is substituted for a corrugated structure in this study. To verify the reliability of the structural responses by idealized 2-D beam model, they have been compared with ones by 3-D finite element model. In this study, optimum design for corrugated bulkhead of 30 K chemical tanker has been carried out, and the results by developed optimum design program have been compared with design data of existing ship. It is found out that optimum design is about 9% lighter than one of existing ship.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.426-430
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• 2008

Hot shear-welding is a process of bonding two plates together by using shearing stress in a controlled manner. This study dealt with the hot shear-welding process of two aluminum plates. These two plates were piles up in the shear-welding mold. Due to the shearing stress, these two plates were cut off longitudinally, and meantime they were welded together. During this process the control of the surplus material flow is very important, and it can be realized by designing the overlapping length and the shape of the cavity. The commercial software Deform-3D was employed to predict the effect of these two factors. The overlapping length and the shape of the cavity that presents the optimum design was then developed to get a good shear-welding process.

• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.2
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• pp.190-196
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• 2004

ACR(All Clear Reflector), also widely referred to as FFR(Free Form Reflector), were designed in general and intelligent ways using a NUDBS surface for the mathematical modelling of the reflector shape and artificial intelligence as the optimum design algorithm. An ACR, which consists of a continuous surface reflector and clear outer lens, offers styling advantages and provides a high quality light performance. The clear outer lens of an ACR remains efficient even with a highly inclined shape, as in the design of a sports car, as well as the complete clearness of the reflector surface eliminates the nuisance of stray light caused by the steps between adjacent segments of multi-faced reflectors. The application of an ACR to low beam lamp was so sucessful to obtain the sharp cut-off with the lens-free single-surfaced-smooth reflector. The design technique of ACR was tested with all types of lamps, including low beams, high beams, and fog lamps.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.841-843
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• 2002

A novel and simple method, which can be used to automatically regenerate 3D finite element meshes, is presented in the paper. This technique based on the structural deformation analysis. It is problem independent and can be used to renew the mesh of any kind of 3D shape design system whether the geometric surface is parameterized or not. The mesh deformation degree can be adjusted by choosing suitable subregion and giving proper parameters. It is sufficient to obtain a smooth contour with proper mesh quality. Application to the optimum design of shielding plate shows the effectiveness of the proposed technique.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2833-2838
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• 2007

Recently, small hydropower attracts attention because of its clean, renewable and abundant energy resources to develop. However, suitable turbine type is not determined yet in the range of small hydropower and it is necessary to study for the effective turbine type. Moreover, relatively high manufacturing cost by the complex structure of the turbine is the highest barrier for developing the small hydropower turbine. Therefore, a cross-flow turbine is adopted because of its simple structure and high possibility of applying to small hydropower. The purpose of this study is to examine the optimum configuration of nozzle shape to further optimize the cross-flow hydraulic turbine structure and to improve the performance. The results show that pressure on the runner blade in Stage 1 and velocity at nozzle outlet have close relation to the turbine performance.

• Journal of Powder Materials
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• v.22 no.1
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• pp.1-5
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• 2015

Powder injection molding is an important manufacturing technology to mass produce superalloy components with complex shape. Injection molding step is particularly important for realizing a desired shape, which requires much time and efforts finding the optimum process condition. Therefore computer aided engineering can be very useful to find proper injection molding conditions. In this study, we have conducted a finite element method based simulation for the spiral mold test of superalloy feedstock and compared the results with experimental ones. Sensitivity analysis with both of simulation and experiment reveals that the melt temperature of superalloy feedstock is the most important factor for the full filling of mold cavity. The FEM based simulation matches well the experimental results. This study contributes to the optimization of superalloy powder injection molding process.

• Journal of international Conference on Electrical Machines and Systems
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• v.3 no.4
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• pp.379-382
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• 2014

In this paper, the cogging torques were calculated for 1kw double-sided axial flux permanent magnet (AFPM) generator with different stator core pole arrangements. The generator is composed of 18 stator pole and 24 rotating field magnets on each side. The cogging torques of the generator with three types of arrangements of stator poles were calculated using 3D finite element method and the optimum core shape was determined to minimize the cogging torque.

• Transactions of Materials Processing
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• v.11 no.2
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• pp.147-154
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• 2002

The tension levelling Process is Performed to elongate the strip plastically In combination of tensile and bending strain so that all longitudinal fibers In the strip have an approximately equal amount ofn length and undesirable strip shapes are corrected to the flat shape. Thus paper is concerned with a simulation of the tension levelling process based on the analysis of tile unit model for the tension leveller. Analysis technique such as the sequential analysis of the unit model is suggested and verified with the assembly analysis of the unit model for the effective arts economic analysis of the full set of the tension leveller. Analysis of the full tension levelling Process using sequential unit models Is carried out for steel strips with the shape defect and provides the effect of the intermesh and optimum amount of the intermesh in tension levelling process.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.158-161
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• 2001

A new type baghouse with tangential inlet and inner tube was developed and it's performances were evaluated. Experiments with variable shapes of inner tube were performed to suggest an optimum shape of inner tube which might decrease the dust loading onto bag filter surface and the amount of reentrained particles by internal gas flow. The dust loading was lower when inner tubes parallel to outer casing exist. When an inner tube covering around the lower portion of bag filters was used, the dust particles detached from the filter surface by cleaning process were reentraind by internal recirculating gas flow.