• Title/Summary/Keyword: Optimum mix proportions

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Optimization of Flowable Fill with High Volume Fly Ash Conten (다량의 플라이애시를 사용한 고유동 충전재의 최적배합설계)

  • 원종필
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.3
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    • pp.81-90
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    • 1999
  • The purpose of this study is to examine the uses of fly ash asa type of construction material. This paper presents the results of research performed to identify optimum mix proportions for production of lowable fill with high volume fly ash content . The fly ash used in this study met the requirements of KS L 5405 and ASTM C 618 for Class F material. The flowable fill with high volume fly ash content was investigated for strength and flowability characteristics. Tests were carried out on flowable fill designed to have 10 ~15kgf/$\textrm{cm}^2$ compressive strength at 28 days with fly ash contents of approximately 260kgf/㎥. Slump was held at 25$\pm$1cm for all mixtures produced to range from 5kgf/$\textrm{cm}^2$ to 14kgf/$\textrm{cm}^2$ compressive strengths at 28 days. To produce flowable fill with high volume fly ash , first the influential variables were identified in an experimental study based on factorial design. Among the proportioning variables investigated, cement ,fly ash, and sand contents were found to have statistically significant effect on strength and slump of flowable fill . Subsequently, response surface analysis techniques were used to devise an experimental program that helped determine the optimum combinations of the selected influential variables based on material properties and cost. The optimized flowable fill were then technically evaluated. It is shown that flowable fill has acceptable compressive strength , slump flow, hardening time, and permeability.

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Fundamental Study on High Strength and High Durability Cement Concrete Pavement : Part I Optimum Mix Proportions (시멘트콘크리트 포장의 고강도 고내구성을 위한 기초 연구 : Part I 최적배합에 관한 연구)

  • Yun, Kyong-Ku;Park, Cheol-Woo
    • International Journal of Highway Engineering
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    • v.11 no.3
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    • pp.41-49
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    • 2009
  • Cement concrete pavement has become more common in Korean highway systems. However, as its service period increases, there are some technical problems occurs and no clear solution is available primarily due to the lack of active researches. This research, hence, aims to develop a new mix proportion that may provide better strength and durability with extended service life. Based on a variety of literature reviews, the experimental variables were determined as unit cement content, S/a ratio and W/C ratio. From the experimental works, it is recommended to increase the unit cement content up to 375kg/$m^3$, 400kg/$m^3$ and 425kg/$m^3$. The target slump and air content were set 40mm and 5%, respectively. The maximum size of coarse aggregate was decided to be 25mm because of the easiness of supply in the field. The reduction of W/C ratio was necessarily required and decreased to 0.4 which was proven not to cause any mixing problem with the increased unit cement contents along with polycarbon-based high range water reducing agent. In addition, it was known that the S/a ratio could be reduced to 0.34. The lowered S/a might be possible because of the increased cement paste and hence increased cohesiveness and workability.

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An Experimental Study on the Construction Performances and Economical Evaluation of the Self-compacting Concrete by Cementitious Materials (결합재에 따른 자기충전 콘크리트의 시공성 및 경제성 평가에 관한 실험적 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.29 no.3
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    • pp.315-322
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    • 2017
  • The purpose of this study is to investigate experimentally the construction performances and economical evaluation of the self-compacting concrete in actual site work after selecting the optimum mix proportions according to cementitious materials. Slag cement type of 46.5% slag powder and belite cement of 51.4% $C_2S$ content, lime stone powder as binders are selected for site experiment including water cement ratio. Also, test items for optimum mix proportion are as followings ; (1) Slump flow, 500 mm reaching time, V-type flowing time and U-box height (2) Setting time, bleeding, shortening depth and adiabatic temperature rising (3) Mixing time in plant (4) Concrete quantity and cost, quality control in actual concrete work. As test results, (4) Optimum water-cement ratio ; Slag cement type 41.0% and belite cement 51.0% (2) Setting time and bleeding finishing time of slag cement are faster, bleeding content of slag cement is higher, shortening depth and adiabatic temperature rising of belite cement type are lower (3) Optimum mixing time in batcher plant is 75 seconds and concrete productive capacity is about $100{\sim}110m^3/hr$. (4) Belite cement type is lower than slag cement type in material cost 14.0%, and concrete quantity in actual concreting work save 3.3% in case of belite cement type. Therefore, self-compacting concrete of belite cement type is definitely superior to that of slag cement type in various test items without compressive strength development.

Evaluation of Optimum Mix Proportion and Strength of Volcanic Ash based Geopolymer (화산재 기반 지오폴리머의 최적배합 도출 및 강도 특성)

  • Nam, Chang-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.720-727
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    • 2017
  • This study determined the optimum mix proportions for volcanic-ash-based geopolymer by analyzing the flow, setting time, and compressive strength. $Na2SiO_3$ and NaOH were used as alkali activators, and NaOH concentrations of 2, 4, 6, and 8M were used for different experimental cases. The A/B ratios examined were 0.25, 0.3, 0.35, 0.4, and 0.45, and the ratios of volcanic ash to blast furnace slag binder were 7:3, 6:4, and 5:5. In the experiment, the flow and setting time tended to decrease and the compressive strength increased as the molarity of NaOH in the geopolymer increased. The optimum molarity of NaOH was determined to be 4M. As the A/B ratio increased, the setting time decreased and the compressive strength increased. The most advantageous A/B ratio for the setting time and strength was 0.35. Increasing the ratio of volcanic ash resulted in a longer setting time and lower compressive strength. The optimum binder ratio was chosen as 6:4 based on the setting time and compressive strength. Thus, 4M of NaOH, an A/B ratio of 0.35, and binder ratio of 6:4 are considered as the proper parameters for the volcanic-ash-based geopolymer.

Mechanical behaviour of waste powdered tiles and Portland cement treated soft clay

  • Al-Bared, Mohammed A.M.;Harahap, Indra S.H.;Marto, Aminaton;Abad, Seyed Vahid Alavi Nezhad Khalil;Mustaffa, Zahiraniza;Ali, Montasir O.A.
    • Geomechanics and Engineering
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    • v.19 no.1
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    • pp.37-47
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    • 2019
  • The main objective of this study is to evaluate and compare the efficiency of ordinary Portland cement (OPC) in enhancing the unconfined compressive strength of soft soil alone and soft soil mixed with recycled tiles. The recycled tiles have been used to treat soft soil in a previous research by Al-Bared et al. (2019) and the results showed significant improvement, but the improved strength value was for samples treated with low cement content (2%). Hence, OPC is added alone in this research in various proportions and together with the optimum value of recycled tiles in order to investigate the improvement in the strength. The results of the compaction tests of the soft soil treated with recycled tiles and 2, 4, and 6% OPC revealed an increment in the maximum dry density and a decrement in the optimum moisture content. The optimum value of OPC was found to be 6%, at which the strength was the highest for both samples treated with OPC alone and samples treated with OPC and 20% recycled tiles. Under similar curing time, the strength of samples treated with recycled tiles and OPC was higher than the treated soil with the same percentage of OPC alone. The stress-strain curves showed ductile plastic behaviour for the untreated soft clay and brittle behaviour for almost all treated samples with OPC alone and OPC with recycled tiles. The microstructural tests indicated the formation of new cementitious products that were responsible for the improvement of the strength, such as calcium aluminium silicate hydrate. This research promotes recycled tiles as a green stabiliser for soil stabilisation capable of reducing the amount of OPC required for ground improvement. The replacement of OPC with recycled tiles resulted in higher strength compared to the control mix and this achievement may results in reducing both OPC in soil stabilisation and the disposal of recycled tiles into landfills.

The Optimum Binder Ratio for High-Strength Self-Leveling Material (고강도 Self-Leveling재의 최적 결합재비)

  • 김진만
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2002.11a
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    • pp.67-76
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    • 2002
  • Self-leveling material(SLM) is one of the floor finishing materials which make flat surface like as water level by itself in a short time. So it is possible to increase construction speed and enhance economical efficiency. In this study, author intended to develop SLM for the industrial warehouse and factory loading heavy weight machinery and vehicles. The demanded properties for this type of SLM are above 20mm of flow value and above 300kgf/cm2 of 28-days compressive strength. To possess demended strength and fluidity, SLM have to be composed of many types of binders and chemical additives. So it is difficult to decide suitable mixing proportion of composition materials. In this study, author investigated the weight percentage effect of main composition materials for high-strength self-leveling material, by experimental design such as tables of orthogonal arrays and simplex design, and by statistical analysis such as analysis of variance and analysis of response surface. Variables of experiments were ordinary portland cement(OPC), alumina cement(AC), anhydrous gypsum(AG), lime stone(LS) and sand, and properties of tests were fluidity of fresh state and strength of hardened state. Results of this study are showed that suitable mix proportions of binders for the high strength self-leveling materials are two groups. One is 78~85.5% OPC, 7.5~9.5% AC, 9~12.5% AG and the other is 72.5~78% OPC, 9~12.5% AC, 13~l5% AG.

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An experimental and numerical approach in strength prediction of reclaimed rubber concrete

  • Williams, Kanmalai C.;Partheeban, P.
    • Advances in concrete construction
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    • v.6 no.1
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    • pp.87-102
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    • 2018
  • Utilization of waste tires may be considered as one of the solution to the problems faced by the local authorities in disposing them. Reclaimed rubber (RR) is being used in concrete for replacing conventional aggregates. This research work is focused on the strength prediction of reclaimed rubber concrete using a Genetic Algorithm (GA) for M40 grade of concrete and comparing it with experimental results. 1000 sets were taken and 100 iterations were run during training of GA models. A base study has been carried out in this research work partially replacing cement with three types of fillers such as Plaster of Paris (POP), Fly Ash (FA) and Silica Fume (SF). A total of 243 cubes were cast and tested for compression using a Universal Testing Machine. It was found that SF produced maximum strength in concrete and was used in the main study with reclaimed rubber. Tests were conducted on 81 cube samples with a combination of optimum SF percent and various proportions of RR replacing coarse aggregates in concrete mix. Compressive strength tests of concrete at 7, 14 and 28 days reveal that the maximum strength is obtained at 12 percent replacement of cement and 9 percent replacement of coarse aggregates respectively. Moreover the GA results were found to be in line with the experimental results obtained.

Studies on the Manufacturing of Carbonaceous Products (Ⅰ) Effects of the Binder by Cutting Condition of Coal Tar (炭素製品 製造에 關한 硏究 (第 1 報) Coal tar의 Cutting 條件에 依한 粘結劑로서의 檢討)

  • Won Dal Hyun;Ju Seong Lee;Hi Wook Kim
    • Journal of the Korean Chemical Society
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    • v.8 no.3
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    • pp.98-102
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    • 1964
  • As a practical method to produce the carbonaceous binder, the destructive distillation of coal tar has been studied. The optimum condition on binder in various temp. and cutting time were examined and the compositions of pitch were also examined in connection with ${\alpha},\;{\beta}\;and\;{\gamma}$ by solvent extraction. Coke powder was mixed with binder as treated pitch in the proportions of 77% of coke to 23% of pitch, to give a plastic mix which could then be pressed into molding. The properties of baked body after molding was tested. It was found that cutting of the coal tar at 350${\circ}C$, for 30 min., at 300${\circ}C$. for 1 hr., and at 250${\circ}C$. for 8 hrs. were good condition. Particularly, we found that the cutting of the coal tar obtained by destructive distillation at high temp. and in minimum period of time had shown the best condition for utilization of carbonaceous pitch as binder. The above mentioned cutting condition results in good quality of pitch which is available to be used as binder in carbon industry.

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Experimental Study on the Mechanical Properties of Glass Concrete with Powdered Waste Glasses (폐유리 분말을 혼입한 유리 콘크리트의 역학적 특성에 관한 실험적 연구)

  • 배수호;정영수
    • Journal of the Korea Concrete Institute
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    • v.13 no.1
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    • pp.54-61
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    • 2001
  • As a part of the movement of natural resources conservation, there have been doing many recycling research works for obsolete aged tire, wasted plastic materials, etc. The purpose of this experimental study is to develop glass concrete by recycling wasted glasses as a cementitious constituent in concrete. First of all, the optimum replacement ratio of powdered waste glasses(PWG) can be determined through pilot compressive strength test on normal and high strength concrete cylinders, which have been made in various mix proportions by changing the replacement ratio of PWG. Then, further tests have been done to figure out mechanical properties of most desirable glass concrete with optimum replacement ratio of PWG, such as static modulus of elasticity, compressive and tensile strengths, flexural strength. On the other hand, the alkali-silica reactions by the mortar-bar method(KS F 2546) have been experimentally doing in various grain sizes of PWG, since the alkali in the cement has a tendency to react with the silica in the PWG. In can be confirmed from the test that glass concrete can have better workability than concrete with silica fume, and they are alike in compressive strength. It is concluded that wasted glasses can be used as pratical additives for economic and environmentally friendly concrete.

Manufacturing of Sintered Lightweight Aggregate using Paper Mill Sludge Ash (제지 슬러지 소각재를 이용한 소성 경량골재의 제조)

  • 문경주;김재신;소양섭
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.114-122
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    • 2001
  • The purpose of this study was to manufacture sintered lightweight aggregate using paper sludge ash and to evaluate the qualities of the aggregate according to various mix proportions, conditions of pelletization and sintering. The paper sludge ash alone, due to its mineral and chemical compositions could not gain suitable expansion and strength. Hence, it was essential to add mineral additives such as clay, fly ash etc. The optimum muting ratio range determined in this study is as follows , paper sludge ash 30∼50 %, clay 30∼50 %, fay ash 0∼40 %, Paper sludge 0∼10% and hematite 2∼3 %(for manufacturing lightweight aggregate both for non-structural and structural concrete). It was possible to manufacture various lightweight aggregate whose dry specific gravity ranged about from 0.6 to 1.4 by using this optimum mixing ratio. From the test results of the qualities of aggregate, it showed that the 10% granules crushing value test and water absorption percentage ranged about 5∼10 ton and 10∼20%. Thus, it was favorably comparable to those of the imported aggregate. The manufactured lightweight aggregate could be used for structural concrete and non-structural concrete.