• 제목/요약/키워드: Optimum injection volume

검색결과 36건 처리시간 0.029초

Optimization of filling process in RTM using genetic algorithm

  • Kim, Byoung-Yoon;Nam, Gi-Joon;Ryu, Ho-Sok;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • 제12권1호
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    • pp.83-92
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    • 2000
  • In resin transfer molding (RTM) process, preplaced fiber mat is set up in a mold and thermoset resin is injected into the mold. An important interest in RTM process is to minimize cycle time without sacrificing part quality or increasing cost. In this study, the numerical simulation and optimization process in filling stage were conducted in order to determine the optimum gate locations. Control volume finite element method (CVFEM) was used in this numerical analysis with the coordinate transformation method to analyze the complex 3-dimensional structure. Experiments were performed to monitor the flow front to validate simulation results. The results of numerical simulation predicted well the experimental results with every single, simultaneous and sequential injection procedure. We performed the optimization analysis for the sequential injection procedure to minimize fill time. The complex geometry of an automobile bumper core was chosen. Genetic algorithm was used in order to determine the optimum gate locations with regard to 3-step sequential injection case. These results could provide the information of the optimum gate locations in each injection step and could predict fill time and flow front.

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Rapid and massive throughput analysis of a constant volume high-pressure gas injection system

  • Ren, Xiaoli;Zhai, Jia;Wang, Jihong;Ren, Ge
    • Nuclear Engineering and Technology
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    • 제51권3호
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    • pp.908-914
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    • 2019
  • Fusion power shutdown system (FPSS) is a safety system to stop plasma in case of accidents or incidents. The gas injection system for the FPSS presented in this work is designed to research the flow development in a closed system. As the efficiency of the system is a crucial property, plenty of experiments are executed to get optimum parameters. In this system, the flow is driven by the pressure difference between a gas storage tank and a vacuum vessel with a source pressure. The idea is based on a constant volume system without extra source gases to guarantee rapid response and high throughput. Among them, valves and gas species are studied because their properties could influence the velocity of the fluid field. Then source pressures and volumes are emphasized to investigate the volume flow rate of the injection. The source pressure has a considerable effect on the injected volume. From the data, proper parameters are extracted to achieve the best performance of the FPSS. Finally, experimental results are used as a quantitative benchmark for simulations which can add our understanding of the inner gas flow in the pipeline. In generally, there is a good consistency and the obtained correlations will be applied in further study and design for the FPSS.

Development of the High Performance W-Cu Components by Powder Injection Molding

  • Chung, Seong-Taek;Kwon, Young-Sam;Lee, Seong;Noh, Joon-Woong
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.761-762
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    • 2006
  • W-Cu alloy was very useful material for a heat sink, high electric contact and EDM electrode. Powder injection molding (PIM) is the optimum manufacturing technology to provide W-Cu components with low-cost and high-volume. We used various compositions of tungsten coated copper powders (W-Cu with 10 to 80 wt-% of copper) to manufacture W-Cu components by PIM. The optimum mixing, injection molding, debinding and sintering conditions to provide the high performance W-Cu components were investigated. The thermal and mechanical properties of W-Cu parts by PIM were measured. Finally, we can verify the high performance of W-Cu components by PIM with the tungsten coated copper.

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흙막이 벽체 배면 그라우팅 시 지반보강 효과에 관한 연구 (A Study on the Ground Improvement Effect with Grouting in Backside of Retaining Wall)

  • 주익찬;변요셉;백승인;천병식
    • 한국지반환경공학회 논문집
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    • 제13권10호
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    • pp.77-83
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    • 2012
  • 최근 도심지에서의 대심도, 대규모 굴착공사는 인접구조물의 침하 및 다양한 제약사항으로 인해 흙막이 벽체를 이용한 굴착공사가 일반화되어 있다. 이러한 지반의 굴착은 평형상태를 이루고 있는 굴착 주변지반의 응력상태를 이완시켜 굴착면 주변지반 침하 및 흙막이 벽체의 변형을 유발시킨다. 이에 본 연구에서는 지반보강의 목적으로 무기질계 고성능 지반안정재인 NDS공법을 적용할 경우에 흙막이 벽체 배면에 적용하여 지반의 보강 효과를 규명하였다. 최적 주입압 및 주입량을 산정하기 위하여 주입시험을 수행하였다. 산정된 주입량과 주입압으로 대형토조모형시험을 실시하였으며 무보강/보강에 의한 영향 검토, 보강 시상재하중(50kPa/150kPa)에 의한 벽체 거동도 검토하였다. 흙막이 벽체 배면 그라우팅 시 지반보강 효과를 모형토조실험을 통하여 규명하였다. 주입시험 결과, 적정 주입압은 350kPa, 경제성을 고려한 각 노즐의 한 단계당 적정 주입량은 10L로 판단된다. 모형토조시험 결과, 최대변위는 흙막이 벽체 배면에 그라우팅을 실시한 경우 무보강일 때의 변위보다 약 81% 감소한 것으로 나타났다. 보강된 배면에 상재압 50kPa와 150kPa를 작용한 상태에서 단계별 굴착에 따른 흙막이 벽의 거동을 파악한 결과, 벽체 변위는 보강만한 경우에 비해 각각 약 58%와 57% 증가한 것으로 나타났다.

이암 성토지반의 안정화를 위한 최적주입률 산정에 관한 실험적 연구 (An Experimental Study on Estimate of the Optimal Grout Injection Ratio for Stabilization of Mudstone fill)

  • 이정상;이승준;김연중;김태수;도종남;천병식
    • 한국지반환경공학회 논문집
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    • 제13권7호
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    • pp.31-38
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    • 2012
  • 현재 지반주입공법에 사용되는 약액으로는 물유리계가 주로 사용되고 있다. 최근 국내에서는 지반개량 재료로 무기질계 급결재와 초미립자 시멘트를 주원료로 하는 NDS(Natural and Durable Stabilizer)공법 등의 개발이 활발하게 연구되어 왔다. 그러나 일반적으로 주입공법의 경우, 주입 효과에 대한 확인이 어렵고 지반 및 지하수의 오염 등 환경 공해의 우려가 있는 문제점이 있다. 따라서, 이암으로 성토된 지반에 대한 주입공법 적용시 주입재료별(물유리계 및 무기질계) 주입률에 따른 강도 및 차수특성을 파악하여 적정주입량을 산정하기 위하여 일축압축강도시험, 어독성시험, 삼축투수시험을 실시하였다. SGR(Space Grouting Roket)과 NDS의 경우 재령 28일의 공시체를 기준으로 주입률 50%까지는 강도 및 차수성 증대가 현저하다가 50% 이상에서는 증대량이 미미한 바, 적정 주입률을 50%로 결정하였다.

Green flow injection spectrophotometric system for lead ion (II) evaluation in vegetables samples using new azo reagent

  • Fatimah Lateef Al-Zubaidi;Khdeeja Jabbar Ali
    • 분석과학
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    • 제36권1호
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    • pp.1-11
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    • 2023
  • A new, sensitive, and reliable flow injection methodology was investigated for the determination of lead ion (II) in vegetables' samples using a laboratory-prepared reagent 2-[(6-methoxy-2-benzothiazoly)azo]-4-methoxy phenol (6-MBTAMP). Infrared spectroscopy, UV-visible spectrophotometry, Energy dispersive X-ray spectroscopy (EDX), Elemental Analysis (CHN), nuclear magnetic resonance spectroscopy 1HNMR, and 13CNMR techniques were used to characterize the reagent and lead (II) complex. The method is based on lead ion (II) reacting with the reagent (6-MBTAMP) in a neutral solution to produce a green-red complex with a maximum absorbance at 670 nm. The optimum conditions, such as flow rate, lead ion (II) volume, reagent volume, medium pH, reagent concentration, and reaction coil length were thoroughly examined. The limits of detection (LOD) and quantification (LOQ) were determined to be 0.621 mg·L-1 and 2.069 mg·L-1 , respectively, while Sandell's sensitivity was determined to be 0.345 ㎍·cm-2.

세라믹재료의 사출성형성에 대한 연구 (A Study on Injection Moldability of a Ceramic Material)

  • 나병철;윤재륜;오박균
    • 대한기계학회논문집
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    • 제14권1호
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    • pp.54-71
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    • 1990
  • 본 연구에서는 세라믹 기계요소를 생산하기 위한 기초연구로서, 세라믹 사출 성형에 대한 기본적인 가공조건과 여러변수들을 고찰하고 가능한한 최대의 세라믹체적 비를 갖고 세라믹입자와 완벽한 융합을 이룰수 있는 최적의 결합제 구성과 세라믹입자 의 충진비율에 따른 혼합체(mixture)의 유동특성을 규명하여 사출성형의 적부를 판별 함과 동시에 그 훈련된 상태를 고찰하여 이후의 공정에서 불균일에 의한 결함이 발생 하지 않도록 정확한 성형조건을 제시하고자 한다. 또한 사출성형에 가장 적절한 혼 합체를 선정하여 탈지공정 및 소결을 행하고 각 공정에서의 부품의 수축률 및 결함을 관찰하여 그 결함의 원인 및 제거방법에 대하여 논의할 것이다. 본 논문에서 제시한 각 공정 및 고찰은 중요한 모든 변수들의 경향 및 특성을 다루었으며 정밀한 세라믹부 품의 신속한 생산을 위한 기초 연구로서 실제 산업체에 응용될 수 있을 것으로 사료된 다.

대형 디젤엔진의 NOx 저감을 위한 연료분사노즐 최적화 연구 (The Optimization of Fuel Injection Nozzles for the Reduction of NOx Emissions in a Large Diesel Engine)

  • 윤욱현;김병석;김동훈;김기두;하지수
    • 한국자동차공학회논문집
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    • 제12권6호
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    • pp.60-65
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    • 2004
  • Numerical simulations and experiments have been carried out to investigate the effect of fuel injection nozzles on the combustion and NOx formation processes in a medium-speed marine diesel engine. Spray visualization experiment was performed in the constant-volume high-pressure chamber to verify the numerical results on the spray characteristics such as spray angle and spray tip penetration. Time-resolved spray behaviors were captured by high-speed digital camera and analyzed to extract the information on the spray parameters. Spray and combustion phenomena were examined numerically using FIRE code. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation processes. Numerical results were verified with experimental data such as cylinder pressure, heat release rate and NOx emission. Finally, the effects of fuel injection nozzles on the engine performance were investigated numerically to find the optimum nozzle parameters such as fuel injection angle, nozzle hole diameter and number of nozzle holes. From this study, the optimum fuel injection nozzle (nozzle hole diameter, 0.32 mm, number of nozzle holes, 8 and fuel injection angle, $148^{\circ}$) was selected to reduce both the fuel consumption and NOx emission. The reason for this selection could be explained from the highest fuel-air mixing in the early phase of injection due to the longest spray tip penetration and the highest heat release rate after $19^{\circ}$ ATDC due to the increased injection duration.

Investigations on the Optimum Design of Chemical Addition System for Nuclear Power Plants

  • Chang, Byong-Hoon;Chung, Chang-Kyu;Park, Han-Rim;Kim, Eun-Kee;Ro, Tae-Sun
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1997년도 추계학술발표회논문집(1)
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    • pp.369-374
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    • 1997
  • Mixing characteristics of tire chemical additives in the chemical injection tank of the chemical and volume control system(CVCS) were investigated for the Yonggwang Nuclear units 5&6. Numerical calculations were performed with a low-Reynolds number turbulence model. Studies were also conducted for the injection tank with a disk located at 1/4H, 2/4H, and 3/4H from the inlet in order to see the effect in the enhancement of chemical mixing. Results show that the optimum arrangement is to locate a disk close to the inlet.

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사출성형공정에서 유리섬유함유량이 인장강도에 미치는 영향 (Effect of Glass Fiber Contents on the Tensile Strength in Injection Molding Process)

  • 김영수;김인관
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.63-69
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    • 2000
  • The main target of this research is investigating the relations between mechanical properties and injection conditions, like injection pressure, packing pressure and packing time for various contents ratio of glass fiber and resin. In general idea, high injection pressure produces high strength of molded parts as a monotonic function. but it was revealed that high pressure does not make high strength directly through various experiments of injection molding. In this experiments, PA66 was selected as resin and Glass Fiber was selected as reinforcing fiber Fiber reinforcement was controlled, as 14%, 25%, 33%, 44% of total volume and packing pressure was divided 55%, 65%, 75%, 85% of reference pressure, i.e. 100% equal to 1400kgf/$\textrm{cm}^2$. Finally, tensile testing was executed for injected test specimen. Optimum results based on authors' experiments have been obtained under conditions of 25% and 33% of glass fiber contents. Tensile strength rather depends on the packing pressure and packing time than injection pressure. Especially almost equal value of tensile strength was obtained for various percentage of packing and injection pressure as 65%, 75% and 85% of reference pressure.

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