• 제목/요약/키워드: Optimum injection pressure

검색결과 94건 처리시간 0.031초

고압 분사노즐의 최적형상에 관한 연구 (A Study on the Optimum Shape of High-Pressure Injection Nozzle)

  • 이종선;김형철
    • 한국공작기계학회논문집
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    • 제12권2호
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    • pp.37-43
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    • 2003
  • This study makes to flow analysis of computational fluid dynamics(CFD) according to the basic theory of turbulent flow regarding high-pressure injection nozzle. It also makes structural analysis to find out the structural validity of the optimum shape of high-pressure injection nozzle. It divides to two areas such as plunger areas and high-pressure injection nozzle area including plunger.

모형시험을 통한 지반보강 그라우팅의 적정주입압력 연구 (Investigation of the Optimum Injection Pressure in Pressure Grouting by Laboratory Model Tests)

  • 박종호;박용원
    • 한국지반공학회논문집
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    • 제19권2호
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    • pp.217-225
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    • 2003
  • 지반보강 그라우팅은 대상지반의 공학적 특성 및 사용 목적에 따라 주입재 종류, 주입압력, 주입량 등을 적절히 선택해야 효율적이고 경제성 있는 시공이 될 수 있다. 특히, 압력 그라우팅 공법을 견고한 암반층이 아닌 일반 토사층에 적용시 압력이 높은 경우 수압파쇄에 의한 주입재 이탈 등의 문제가 발생하기 쉬우므로 현장조건에 알맞는 주입압력을 미리 설정하는 것이 필요하다. 이 연구는 느슨 내지 중밀 정도의 쇄석과 모래를 이용한 실험실 모형시험을 통하여 적정 주입압과 주입방법을 밝히기 위해 수행되었다. 최적 주입압, 주입량 그리고 주입시간을 조사하기 위해 실험과정에서 주입조건을 변화시켰다. 시험결과로부터 쇄석 및 모래지반에서 압력그라우팅의 최적 주입압은3~4kg/$cm^2$ 임을 알 수 있었다.

사출성형공정에서 유리섬유함유량이 인장강도에 미치는 영향 (Effect of Glass Fiber Contents on the Tensile Strength in Injection Molding Process)

  • 김영수;김인관
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.63-69
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    • 2000
  • The main target of this research is investigating the relations between mechanical properties and injection conditions, like injection pressure, packing pressure and packing time for various contents ratio of glass fiber and resin. In general idea, high injection pressure produces high strength of molded parts as a monotonic function. but it was revealed that high pressure does not make high strength directly through various experiments of injection molding. In this experiments, PA66 was selected as resin and Glass Fiber was selected as reinforcing fiber Fiber reinforcement was controlled, as 14%, 25%, 33%, 44% of total volume and packing pressure was divided 55%, 65%, 75%, 85% of reference pressure, i.e. 100% equal to 1400kgf/$\textrm{cm}^2$. Finally, tensile testing was executed for injected test specimen. Optimum results based on authors' experiments have been obtained under conditions of 25% and 33% of glass fiber contents. Tensile strength rather depends on the packing pressure and packing time than injection pressure. Especially almost equal value of tensile strength was obtained for various percentage of packing and injection pressure as 65%, 75% and 85% of reference pressure.

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디젤엔진 연료분사관의 자긴가공 (Autofrettage of Fuel Injection Pipe for Diesel Engine)

  • 고승기;송원주;서광선;최현선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.90-95
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    • 2007
  • In order to investigate the optimum condition of the autofrettage process for the diesel engine injection pipe, different values of autofrettage pressure, pressure rising time, pressure holding time, and repetition of autofrettage process were applied. Autofrettage was preformed by applying the hydrostatic internal pressures of 603 MPa, 535 MPa, 500 MPa on the fuel injection pipe, corresponding to theoretically 50%, 30%, and 20% overstrain levels, respectively. The autofrettage residual stresses in the injection pipe were experimentally determined by using X-ray diffractometer. As the overstrain level increased, the magnitude of compressive residual stress at the bore increased. It was found that the rising time to reach the autofrettage pressure, holding time at the autofrettage pressure, and repeating application of the autofrettage pressure on the pipe had no significant influence on the residual stress distributions.

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Moldflow를 이용한 드럼세탁기 케이스의 사출성형공정에 관한 연구 (A study on the Injection Molding Process of the Case of Drum Type Washer using Moldflow)

  • 박철우
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권1호
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    • pp.90-96
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    • 2009
  • Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. Today, injection molded parts have been increased dramatically the demand for high strength and quality applications. This report investigates that the optimum injection molding condition for minimum of shrinkage. Molding shrinkage is occurred by several reasons such as thermal shrinkage, a hardening process and compressibility. This report concentrate on shrinkage by a hardening process. As Change a holding pressure and holding time, checked deflections of X, Y, Z directions by shrinkage based on same condition. In conclusion, it was found that holding pressure is stronger and holding time is longer, the deflection by shrinkage is smaller because injection molding needs enough time for cooling and high density. The FEM Simulation CAE tool. Moldflow, is used for the analysis of injection molding process.

마그네슘 사출성형 공정에 관한 연구 (Research for Magnesium Injection Molding Process)

  • 강태호;김인관;김영수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.882-885
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    • 2002
  • Magnesium alloys are very attractive materials for appling to the development of autemobile parts or electric goods where light weight and higher stiffness. Due to higher ratio of strength vs. weight and stillness vs. weight, various magnesium alloys are well applied in much weight saving design applications though extrusion or die-casting process. However for the requisites of higher strength and weight savings, some new fabrication processes has been and it can be realized though the aid of injection modeling technology. To obtain the parametric data base for the injection molding process, various experiments were executed for AZ91D magnesium alloy. This paper propose the optimum condition of injection temperature, first and second pressure. the process was lined-up successfully often changing the injection unit. fluid pressure system from the conventional plastic injection molding process.

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인서트 변형을 고려한 배터리 케이스 사출 성형 해석 (Injection Molding Analysis of Battery case considering the Insert Deformation)

  • 안동규;김대원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1107-1112
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    • 2008
  • The objective of this paper is to investigate into the influence of the injection conditions on the insert deformation and the wall thickness of the injection part using the three-dimensional injection molding analysis. Full three-dimensional insert model was added to the injection molding analysis model to consider the effects of insert deformation during the injection molding process. In order to obtain the optimum injection molding condition with a minimum insert deformation, degree of experiments were utilized. From the results of the analyses, it was shown that the optimum injection condition is injection time of 1.6 sec, injection pressure of 30 MPa and packing time of 15 sec. In addition it was shown that the wall thickness is approached to target thickness when the core deformation is considered in the injection molding analysis.

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소형 HSDI 디젤엔진에서의 Common Rail을 이용한 분사압력 변화가 Smoke 및 연료 소모량에 미치는 영향 (The Effect of Injection Pressure Variations on the Smoke and Fuel Consumption in a Small HSDI Diesel Engine with Common Rail Injection System)

  • 류명석;신범식
    • 한국자동차공학회논문집
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    • 제9권2호
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    • pp.28-34
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    • 2001
  • Great attentions are paid to HSDI diesel engine for passenger cars because of its high thermal efficiency. The most interesting research in HSDI diesel engine developments is focused on applying common rail system as a fuel injection equipment. In this study, a series of tests are carried out to investigate the effect of injection pressure variation on the smoke and fuel concluded in a small HSDI diesel engine with common rail system. As a result of this study it is concluded that there is an optimum rail pressure dependent on combustion system such as nozzle type, combustion chamber geometry.

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다공형 GDI 인젝터의 분무특성에 대한 실험적 연구 (An Experimental Study on Spray Characteristics of Multi-Hole GDI Injector)

  • 이성원;박성영
    • 한국분무공학회지
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    • 제16권4호
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    • pp.201-209
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    • 2011
  • Optimum engine performance is obtained when the spray characteristics is well matched to the geometry of a combustion chamber. Among many parameters governing the combustion performance in internal combustion engine, fuel supply characteristics and atomization are important performance factors. Therefore, spray characteristics of high pressure multi-hole injector has been studied experimentally. An experimental test system has been made to operate high pressure injection system and to visualize spray behavior. Spray visualization has been performed to analyze spray formation, spray cone angle, bent angle and penetration length. Spray interaction with piston has been analyzed with various injector installation angle, injection pressure and ambient pressure. Test results show that penetration length is greatly influenced by the injection pressure. Penetration length is decreased as ambient pressure increased. Spray cone angle is increased as injection pressure and ambient pressure increased. However, bent angle is not influenced by the change of injection pressure and ambient pressure. Spray cone angle distribution map is plotted using the experimental data. Fuel movement around the spark-plug has been enforced as increasing injector installation angle.

연소실 직접분사식 성층급기 가솔린기관 개발에 관한 연구 - 연료분사압력과 부하변동에 따른 연소특성 해석 - (A Study on Stratified Charge GDI Engine Development - Combustion Analysis according to the Variations of Injection Pressure and Load -)

  • 이상만;정영식;채재우
    • 대한기계학회논문집B
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    • 제22권9호
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    • pp.1317-1324
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    • 1998
  • In general, DI gasoline engine has the advantages of higher power output, higher thermal efficiency, higher EGR tolerance and lower emissions due to the operation characteristics of increased volumetric efficiency, compression ratio and ultra-lean combustion scheme. In order to apply the concept of stratified charge into direct injection gasoline engine, some kinds of methodologies have been adapted in various papers. In this study, a reflector was adapted around the injector nozzle to apply the concept of stratified charge combustion which leads the air-fuel mixture to be rich near spark plug. Therefore, the mixture near the spark plug is locally rich to ignite while the lean mixture is wholly introduced into the combustion chamber. The characteristics of combustion is analyzed with the variations of fuel injection pressure and load in a stratified -charge direct injection single cylinder gasoline engine. The obtained results are summarized as follows ; 1. The MBT spark timing approached to TDC with the increase of load on account of the increase of evaporation energy, but has little relation with fuel injection pressure. 2. The stratification effects are apparent with the increase of injection pressure. It is considered by the development of secondary diffusive combustion and the increase of heat release of same region, but proceed rapidly than diesel engine. Especially, in the case of high pressure injection (l70bar) and high load (3.0kgf m), the diffusive combustion parts are developed excessively and results in the decrease of peak pressure than in the case of middle load. 3. The index of engine stability, COVimep value, is drastically decreased with the increase of load. 4. To get better performance of DI gasoline engine development, staged optimizaion must be needed such as injection pressure, reflector, intake swirl, injection timing, chamber shape, ignition system and so on. In this study, the I50bar injection pressure is appeared as the optimum.