• Title/Summary/Keyword: Optimum design factor

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Design Optimization for Minimizing Warpage in Injection Molding Parts with Numerical Noise (수치적 노이즈가 존재하는 사출 성형품 휨의 최적설계)

  • Park, Changhyun;Kim, Sungryong;Choi, Donghun;Pyo, Byunggi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1445-1454
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    • 2005
  • In order to minimize warping deformation which is an essential factor in the failure of injection molding parts, this study proposes an optimization design method fer determining design variables of injection molding parts. First, using a commercial package program for injection molding analysis, namely, Computer Aided Plastics Application(CAPA), we investigate the effects of parameters of injection molding process. Next, an optimum design process is established by interfacing CAPA to PQRSM embedded in EMD10S, a design framework developed by the conte. of innovative Design Optimization Technology(iDOT). PQRSM is a very efficient sequential approximate optimization algorithm. Optimum design results demonstrate the effectiveness of the design method suggested in this study by showing that the results of the optimum design is better than those of the initial design. It is believed that the proposed methodology can be applied to other injection molding design applications.

Study of the non-linearity of cable damper to enhance damping performance of stay cable (사장교 케이블의 감쇠성능 향상을 위한 댐퍼의 비선형성 연구)

  • Seo, Ju-Won;Koh, Hyun-Moo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.147-156
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    • 2007
  • This study offers a design procedure of optimum cable damper for multi-mode vibration control with nonlinear damper and also investigate the relation between mode and amplitude dependency. The proposed multi-mode damping index, which is defined as a energy loss ratio of cable potential, is a main component of optimization problem of optimum nonlinear damper. In order to include the amplitude dependency of nonlinear damper, it is assumed to exist three kinds of multi-mode patterns such as ambient vibration, support excitation and rain-win induced vibration. The optimum damper exponent depends on amplitude patterns. In case of ambient vibration, optimum factor is less than 0.5. In case of support excitation or rain-wind induced vibration is between 0.5 and 1.0. In this study, the effects of cable sag and inclination angle are included in the asymptotic design equation of damped cable structures.

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DESIGN OPTIMIZATION OF AN INDUSTRIAL 3/2 WAY PNEUMATIC VALVE CONSIDERING FLOW-STRUCTURE CHARACTERISTICS (3/2 WAY 공압밸브의 유동-구조적 특성을 고려한 최적설계)

  • Yang, S.M.;Baek, S.H.;Kim, T.W.;Jung, I.S.;Kang, S.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.605-607
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    • 2011
  • A Study on the flow-structure characteristics of a 3/2 way pneumatic valve is essential for optimizing the performance of ship engines. It is important for the valve to have desirable safety factor am reduced weight from the safety and economic point of view. In this study, we capture flow-structure characteristics of 3/2 way pneumatic valve. This is optimized based on the proper design criteria. The air at a pressure of 30 bar is the working fluid which is made to fill in the tack in short time. This time is defined as the filling time. The flow and structure analysis is performed for three cases under maximum stress and safety factor. In optimum design, considering the flow-structure characteristics, we model twenty seven cases by using DOE(design of experiments) method Here, analysis for each cases is performed and then metamodels are created We obtain optimized parameters and then analysis is repeated to compare with the initial model. Finally, the feasibility of the optimum design is verified.

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A Study on the Optimum Design of Warm-up rate in a Air-Heated Heater System by Using CFD Analysis and Taguchi Method (전산유체해석과 다구찌 방법을 연계한 공기 가열식 히터 시스템의 난방속효성 최적화에 관한 연구)

  • Kim, Min-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.72-82
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    • 2005
  • The objective of this paper is to describe the optimization of design parameters in a large-sized commercial bus heater system by using CFD(computational fluid dynamics) analysis and Taguchi method. In order to obtain the best combination of each control factor which results in a desired performance of heater system, the parameter design of the Taguchi method is adopted for the robust design considering the dynamic characteristic. The research activity may be divided into four phases. The first one is analyzing the problem, i.e., ascertaining the influential factors. In the second phase the levels were set in such a way that their variation would significantly influence the response. In the third phase the experimental runs were designed. In the final phase the planned runs were carried out numerically to evaluate the optimal combination of factors which is able to provide the best response. In this study, eight factors were considered for the analysis: one with two level and seven with three level combinations comprising the $L_{18}(2^1{\times}3^7)$ orthogonal array. The results of this study can be summarized as follows ; (i)The optimum condition of control factor is a set of <$A_2\;B_1\;C_3\;D_3\;E_1\;F_2\;G_3\;H_2$> where A is shape of the outer fin, B is pitch of the outer fin, C is height of the outer fin, D is the inner fin number, E is the inner fin height, F is length of the flame guide, G is diameter of the heating element and H is clearance between air guide and heating element. (ii)The heat capacity of heated discharge air under the optimum condition satisfies the equation y=0.6M w here M is a signal factor. (iii)The warm-up rate improves about three times, more largely as com pared with the current condition, which results in about 9.2minutes reduction.

Optimum Design of Journal Bearings Using Simulated Annealing Method (모사 어닐링법을 이용한 저널 베어링의 최적 설계)

  • Goo, H.E.;Song, J.D.;Lee, S.J.;Yang, B.S.
    • Journal of Power System Engineering
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    • v.8 no.2
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    • pp.45-52
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    • 2004
  • This paper describes the optimum design for journal bearings by using simulated annealing method. Simulated annealing algorithm is an optimization technique to calculate global and local optimum solutions. Dynamic characteristics of the journal bearing are calculated by using finite difference method (FDM), and these values are used for the procedure of journal bearing optimization. The objective is to minimize the resonance response (Q factor) of the simple rotor system supported by the journal bearings. Bearing clearance and length to diameter ratio are used as the design variables.

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Harmony search algorithm for optimum design of steel frame structures: A comparative study with other optimization methods

  • Degertekin, S.O.
    • Structural Engineering and Mechanics
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    • v.29 no.4
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    • pp.391-410
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    • 2008
  • In this article, a harmony search algorithm is presented for optimum design of steel frame structures. Harmony search is a meta-heuristic search method which has been developed recently. It is based on the analogy between the performance process of natural music and searching for solutions of optimization problems. The design algorithms obtain minimum weight frames by selecting suitable sections from a standard set of steel sections such as American Institute of Steel Construction (AISC) wide-flange (W) shapes. Stress constraints of AISC Load and Resistance Factor Design (LRFD) and AISC Allowable Stress Design (ASD) specifications, maximum (lateral displacement) and interstorey drift constraints, and also size constraint for columns were imposed on frames. The results of harmony search algorithm were compared to those of the other optimization algorithms such as genetic algorithm, optimality criterion and simulated annealing for two planar and two space frame structures taken from the literature. The comparisons showed that the harmony search algorithm yielded lighter designs for the design examples presented.

Optimum Performance and Design of a Trapezoidal Fin (사다리꼴 핀의 최적 성능과 설계)

  • Kang, Hyung-Suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.82-85
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    • 2006
  • A trapezoidal fin with various lateral surface slopes is designed optimally by using one-dimensional analytic method. For four different convection characteristic numbers, the trend of heat loss as a function of fin tip length is shown. The optimum heat loss is somewhat arbitrarily chosen as 92% of the maximum heat loss. The optimum fin length corresponding to this optimum heat loss versus convection characteristic number is presented. The optimum effectiveness and specific effectiveness is presented as a function fin shape factor.

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Optimal Design of Multi-Step Current Leads Using HTS Tapes (고온초전도 테이프를 이용한 다단 전류 도입선의 최적설계)

  • 김민수;나필선;설승윤
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.84-88
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    • 2001
  • The optimum cross-sectional area Profile of gas-cooled high-temperature superconductor (HTS) current lead is analyzed to have minimum helium boil-off rate. The conventional constant area HTS lead has much higher helium consumption than the optimum HTS lead considered in this study. The optimum HTS lead has variable cross-sectional area to have constant safety factor. An analytical formula of optimum shape of lead and temperature profile are obtained. For multi-step HTS current leads, the optimum tape lengths and minimum heat dissipation rate are also formulated. The developed formulations are applied to the Bi-2223 material, and the differences between constant area, constant safety-factor, and multi-step current leads are discussed.

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A study on optimum parameter Fatigue Design for Gas Welded joint of STS301L (철도차량 가스용접 이음재의 피로설계를 위한 최적 파라메타 연구)

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1679-1683
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    • 2007
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug and ring type joint, it is important to obtain optimum design parameter information on gas welded joints. In this paper, analysis approach for fatigue test using experimental design are evaluated optimum factor in gas welded joint type and geometrical parameters of materials. Using these results, that factors applied to fundamental information for fatigue design.

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System Optimization of Orthotropic Steel-Deck Bridges by Load and Resistance Factor Design (LRFD에 의한 강상판형교의 시스템 최적설계)

  • 조효남;민대홍;김현우
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.04a
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    • pp.262-271
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    • 1998
  • Recent, more and more steel deck bridges are adopted for the design of long span bridges and the upgrading of existing concrete deck bridges, mainly because of reduced self weight, higher stiffness and efficient erection compared to concrete decks. The main objective of this study is to propose on formulation of the design optimizations to develop an optimal desist program required for optimum desist for orthotropic steel-deck bridges. The objective function of the optimization is formulated as a minimum initial cost design problem. The behavior and design constraints are formulated based on the ASD and LRFD criteria of the Korean Bridge Design Code(1996). The optimum design program developed in this study consists of two steps. In the first step the system optimization of the steel box girder bridges is carried out. And in the second step the program provided the optimum design of the orthotropic steel-deck with close ribs. In the optimal design program the analysis module for the deck optimization is based on the Pelican Esslinger method. The optimizer module of the program utilizes the ADS(Automated Desist Synthesis) routines using the optimization techniques fuor constrained optimization. From the results of real application examples, The cost effectiveness of optimum orthotropic steel-deck bridges designs based on both ASD and LRFD methods is investigated by comparing the results with those of conventional designs, and it may be concluded that the design developed in this study seems efficient and robust for the optimization of orthotropic steel-deck bridges

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