• Title/Summary/Keyword: Optimum Thermal Design

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Analysis of the thermal management of a high power LED package with a heat pipe

  • Kim, Jong-Soo;Kim, Eun-Pil
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.2
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    • pp.96-101
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    • 2016
  • The thermal management of high-power LED components in an assembly structure is crucial for the stable operation and proper luminous function. This study employs numerical tools to determine the optimum thermal design in LEDs with a heat sink consisting of a crevice-type vapor-chamber heat pipe. The effects of the MCPCB are investigated in terms of the substrate thicknesses on which the LEDs are mounted. Further, different placement configurations in a system module are considered. This study found that for a confined area, a power of 40 W/LED is applicable to a high-power package. Furthermore, the thermal conductivity of dielectric layer materials should ideally be greater than 0.9 W/m.K. The temperature conditions of the vapor chamber in a heat pipe greatly affect the thermal performance of the system. At an offset distance of 9.0 mm and a $2^{\circ}C$ increase in the temperature of the heat pipe, the resulting maximum temperature increase is approximately $1.9^{\circ}C$ for each heat dissipation temperature. Finally, at a thermal conductivity of 0.3 W/m.K, it was found that the total thermal resistance changes dramatically. Above 1.2 W/m.K, the resistance change reduces exponentially.

A numerical study for optimizing the thermal and flow performance in the channel of plate heat exchanger with dimples (딤플이 있는 판형 열교환기 관내측 열유동 최적화)

  • 이관수;시종민;정길완
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.5
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    • pp.700-708
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    • 1999
  • The optimum dimple shape and arrangement in the channel of a plate heat exchanger with staggered dimples are proposed in this study. Four important geometric parameters are selected as design variables, the pressure drop and heat transfer characteristics are examined in the channel of plate heat exchangers. The optimization is accomplished by minimizing the global criterion function which consists of the correlations of Nusselt number and pressure drop. The optimum geometric parameters were found at the dimensionless dimple distance (L) of 0.272, the dimensionless dimple angle ($\beta$) of 0.44, the dimensionless dimple volume (V) of 0.106 and the dimensionless dimple pitch (G) of 0.195. It is found that the heat transfer and pressure drop of the optimum model are increased by approximately 227.9% and 32.9%, respectively, compared to those of the base model.

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A Study on the Analysis and Design for a Ball Screw Whirling Machine (볼스크류 선회형 가공장비의 설계 및 해석에 관한 연구)

  • Lee, Choon-Man;Moon, Sung-Ho;Kim, Eun-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.173-178
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    • 2017
  • Recently, a high-precision ball screw is an essential part of high-speed machines. However, producing high-precision ball screws has been costly and time-consuming. Nowadays, a whirling machine is used to produce high-precision ball screws efficiently. Rotating multi-tips are used to turn the ball screw in the whirling machine. In this study, a structural analysis was performed by a finite-element method to develop a whirling machine. An improved model of the whirling machine was proposed by the analysis. In addition, a thermal analysis was performed to confirm the thermal stability. The results of the analysis can be applied in order to further develop the whirling machine.

Basic Properties of Dam Concrete using Fly Ash (Fly Ash를 이용한 댐 콘크리트의 기본 물성에 관한 연구)

  • 송영철;우상균;방기성;정원섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.619-624
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    • 1999
  • The purpose of this study is to provide the optimum mix design of fly ash concrete to be placed at the concrete face rockfill dam for pumped storage power plats. The basic performance tests including compressive strength, modulus of elasticity, unit weight, coefficient of thermal expansion, shrinkage, adiabatic temperature rise and analysis of thermal stress were conducted for fly ash concrete. From this study, the fly ash concrete represented the better results in the aspects of basic performance and economy than ordinary portland cement concrete. Especially the concrete mix design containing 15% of fly ash is recommended to be applied in the construction of the concrete face rockfill dam for pumped storage power plants.

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CFD and Structural Analysis for Design of Automobile Exhaust Manifold (자동차용 배기관 설계를 위한 유동 및 구조 해석)

  • Lee, Kwang-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.984-990
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    • 2007
  • The objective of this study is the estimation of the $O_2$ concentration range, the thermal behavior by high temperature exhaust gas and durability of exhaust manifold by the coupling analysis of CFD and structure analysis. This estimation results is used the guideline to the optimum design of exhaust manifold.

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A Study on the Characteristics of Welding Residual Stresses and Groove Sja[e pf Cprmer Joint in Box Column with Ultra Thick Plate (극후판 Box Column 코너이음부의 용접잔류응력 및 Groove형상 특성에 관한 연구)

  • 방한서;안규백;김종명;석한길;장웅성
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.97-103
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    • 1999
  • Ships, structures on the ocean, bridges, and other structures tend to be large by the development of industry. These ultra thick plate were welded with large heat input, which causes welding stresses, deformation and buckling, so it has to be considered the weld design, safety, reliability. The welded residual stresses were produced and redistributed due to the effect of large heat input. The mechanical phenomenon has not been surely identified yet. In spite of the lack of the study on the box column, there are various types of steel frame such as I type, H type, + type and $\bigcirc$ type, used in high story building. In this study, we performed computer simulation with two dimensional heat conduction and plane deformation thermal elasto-plastic finite element computer program as changing the plate thickness to 100mm, 150mm and groove angle to $60^{\circ}C$, $45^{\circ}C$, $30^{\circ}C$ of corner joint in box column. And then, to identify mechanical phenomenon such as the phenomenon of thermal distribution, welding residual stresses and deformation and to decide optimum groove angle and welding condition. The main conclusion can be summarized as follows: 1) Since the groove angle has became cooling down rapidly due to its smaller value, the temperature slope was steeped somewhat. 2) The tensile stress within the welding direction stresses was somewhat decreased at the weld metal and HAZ, increasing of the groove angle. 3) The local stress concentration of the groove angle $60^{\circ}C$ was appeared smaller than groove angle $30^{\circ}$.

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NUMERICAL SIMULATION OF THERMAL CONTROL OF A HOT PLATE FOR THERMAL NANOIMPRINT LITHOGRAPHY MACHINES (고온 나노임프린트 장비용 핫플레이트의 열제어에 대한 수치모사)

  • Park, G.J.;Kwak, H.S.;Shin, D.W.;Lee, J.J.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.04a
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    • pp.153-158
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    • 2007
  • Since the introduction of Nanoimprint in the mid-1990s, Nanoimprint lithography, a low-cost, non-convential method, has been the dominant lithography technology that guarantees high-throughput patterning of nanostructures. Based on the mechanical embossing mechanism, Nanoimprint lithography creates the nanopatterns on the polymer material cast on the substrate. In essence, the process needs nanofabrication equipment for printing with the adequate control of temperature, pressure and control of parallels of the stamp and substrate. This article introduce the possibility and reality of the thermal control on the hot plate using a CFD code. Numerical computation has been conducted for assessing the feasibility of a hot plate($120{\times}120\;mm2$). PID control is adopted to ensure high temperature uniformity in several zones. Parallel experiments have also been performed for verifying thermal performance. Not only show the results the optimum number of thermocouples related to controllers but also suggest that the thermal simulation using a CFD code would be an alternative method to design and develop the thermal control equipment in the financial aspect.

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Measurement of Heat Leak through Multi-Layer Insulation (적층단열재의 열침입량 측정)

  • Kim D. L.;Yang H. S.;Jung W. M.;Lee B. S.;Shin P. K.;Hwang S. D.
    • Progress in Superconductivity and Cryogenics
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    • v.7 no.3
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    • pp.39-42
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    • 2005
  • In this paper, the thermal characteristics of multilayer insulation (MLI) were experimentally investigated by using boil-off calorimetry method for seeking optimum standards of thermal insulation conditions. It is necessary to design the thermal insulating efficiency for applying to cryogenic instruments such as HTS power cable system. It is well known that the thermal characteristics and heat transfer of MLI are greatly affected by various MLI structures such as the number of layers and layer density, etc. However, it is difficult to know the thermal characteristics of MLI correctly. The heat leak by MLI between room temperature and liquid nitrogen temperature was measured at various conditions using a cylindrical cryostat. The cryostat consists of two guard vessels located at both end sides and a test vessel between them. The guard vessels are also filled with liquid nitrogen to prevent radiation heat leak through the both end side of the cylindrical test vessel to measure the heat leak only through MLI.

Optimization for Thermal spray Process by Taguchi Method (다구찌 기법을 이용한 용사코팅의 공정 최적화)

  • Kim, K.T.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.16 no.2
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    • pp.54-59
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    • 2012
  • In the present study, process optimization for thermal-sprayed Ni-based alloy coating has been performed using Taguchi method and analysis of variance(ANOVA). Ni-based alloy coatings were fabricated by flame spray process on steel substrate, and the hardness test and wear test were performed. Experiments were designed as per Taguchi's L9 orthogonal array and tests were conducted with different Oxygen gas flow, Acetylene gas flow, Powder feed rate and Spray distance. Multi response signal to noise ratio (MRSN) was calculated for the response variables and the optimum combination level of factors was obtained simultaneously using Taguchi's parametric design.

Thermal stress and Flow Analysis of a Cryogenic Ball Valve (초저온 볼밸브의 열 응력 및 유동해석)

  • Bae, S.K.;Lee, W.H.;Kim, H.S.;Kim, D.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.4
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    • pp.8-13
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    • 2006
  • The high pressure cryogenic ball valve is used to transfer the liquefied natural gas which temperature is $-196^{\circ}C$, supplied pressure is $168kgf/cm^2$. In the present work, the temperature distribution and thermal deformation is calculated numerically. The CAR and CFD methods are useful to predict the thermal matter and the inner flow field of high pressure cryogenic ball valve. For this reason, to optimum design of the cryogenic ball valve, the theological behavior of the supplied LNG in a cryogenic valve has been studied. The governing equations are discredited and solved numerically by the finite-volume method and finite-element method. In this study, we designed the high pressure cryogenic ball valve that accomplishes zero leakage by elastic seal at normal temperature and metal seal at high temperature.

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