• 제목/요약/키워드: Optimum Feed Rate

검색결과 274건 처리시간 0.026초

DED 방식을 적용한 플래너 밀러의 손상된 스핀들 키 보수 작업에 관한 연구 (A Study on the Repair Work for Spindle Key with Damaged Part in Planner Miller by Directed Energy Deposition)

  • 이재호;송진영;진철규;김채환
    • 한국산업융합학회 논문집
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    • 제25권4_2호
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    • pp.699-706
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    • 2022
  • In this study, Directed energy deposition (DED) among additive manufacturing is applied to repair damaged spindle key parts of planner miller. The material of the spindle key is SCM415, and the P21 Powder is used. In order to find the optimal deposition conditions for DED equipment, a single-line deposition experiment is conducted to analysis five parameters. The laser power affects the width, and the height is a parameter affected by coaxial gas and powder gas. In addition, laser power, powder feed rate, coaxial gas, and powder gas are parameters that affect dilution. Otimal deposition is that 400 W of laser power, 4.0 g/min of powder feed rate, 6.5 L/min of coaxial gas, 3.0 L/min of powder gas and 4.5 L/min of shield gas. By setting the optimum conditions, a uniform deposition cross section in the form of an ellipse can be obtained. Damage recovery process of spindle key consists of 3D shape design of the base and deposition parts, deposition path creation and deposition process, and post-processing. The hardness of deposited area with P21 powder on the SCM415 spindle key is 336 HV for the surface of the deposition, 260 HV for the boundary area, and 165 HV for the base material.

Continuous Production of Fructooligosaccharides Using Fructosyltransferase Immobilized on Ion Exchange Resin

  • Yun, Jong-Won;Song, Seung-Koo
    • Biotechnology and Bioprocess Engineering:BBE
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    • 제1권1호
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    • pp.18-21
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    • 1996
  • A continuous production of fructooligosaccharides from sucrose was investigated by fructosyltransferase immobilized on a high porous resin, Diaion HPA25. The optimum pH(5.5) and temperature(55$^{\circ}C$) of the enzyme for activity was unaltered by immobilization, and the immobilized enzyme became less sensitive to the pH change. The optimal operation conditions of the immobilized enzyme column for maximizing the productivity were as follows: 600g/L of sucrose feed concentration, flow rate of superficial space velocity 2.7h-1. When the enzyme column was run at 50$^{\circ}C$, about 8% loss of the initial activity of immobilized enzyme was observed after 30 days of continuous operation, during which high productivity of 1174g/L$.$h was achieved. The kinds of products obtained using the immobilized enzyme were almost the same as those using soluble enzymes or free cells.

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초경 금형의 자유 곡면 초정밀 연삭 (Ultra-precision Free-form Surface Grinding of WC Core)

  • 박순섭;황연;김건희;원종호
    • 한국정밀공학회지
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    • 제26권5호
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    • pp.64-71
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    • 2009
  • Cylindrical lens core for optical transceiver was designed and machined. With the lens design data, WC asymmetric core surface data were generated for non-revolutional ultra-precision grinding. Grinding process for optimum machining conditions of target surface was studied in terms of surface roughness and form profile. We used experimental results to optimize turbine speed, feed-rate and depth of cut with durable grinding wheel wear. Ground WC cores were measured contact type profilers and verified.

실험계획법을 이용한 세라믹재료의 연삭특성 (Grinding Characteristics of Ceramic using the Experimental Plan Method)

  • 정을섭;김성청;소의열;이근상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.938-942
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding renditions of ceramic materials in the grinding with diamond wheel by the experimental plan method. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the Si$_3$${N^4} and Zr{O_2}$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the ${Al_2}{O_3}$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using the experimental plan method.

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HMD 광학계용 PMMA의 초정밀 가공 특성 (Ultra Precision Machining Characteristics of PMMA in HMD optical system)

  • 양진석;김건희;양순철;이인제;김명상;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1566-1570
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    • 2005
  • The aspherical lenses are used as optical lens of HMD optical system. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, the diamond tool nose radius, the cutting speed, the feed rate, the depth of cut, and cutting fluid type are found. The demanded surface roughness 10 nm Ra, aspherical form error $1.0\;\mu{m}$ P-V for aspherical lens of optical data storage device are satisfied.

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다구찌 기법을 이용한 용사코팅의 공정 최적화 (Optimization for Thermal spray Process by Taguchi Method)

  • 김균택;김영식
    • 동력기계공학회지
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    • 제16권2호
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    • pp.54-59
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    • 2012
  • In the present study, process optimization for thermal-sprayed Ni-based alloy coating has been performed using Taguchi method and analysis of variance(ANOVA). Ni-based alloy coatings were fabricated by flame spray process on steel substrate, and the hardness test and wear test were performed. Experiments were designed as per Taguchi's L9 orthogonal array and tests were conducted with different Oxygen gas flow, Acetylene gas flow, Powder feed rate and Spray distance. Multi response signal to noise ratio (MRSN) was calculated for the response variables and the optimum combination level of factors was obtained simultaneously using Taguchi's parametric design.

DEVELOPMENT OF A VIRTUAL MACHINING SYSTEM FOR ESTIMATION OF CUTTING PERFORMANCE

  • Ko, Jeong-Hoon;Cho, Dong-Woo;Yun, Won-Soo
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 2001년도 The Seoul International Simulation Conference
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    • pp.288-294
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    • 2001
  • Present CAM technology cannot provide important physical property such as cutting farce and machined surface. Thus, the selection of cutting conditions still depends on the experience of an expert or on the machining data handbook in spite of the developed CAM technology. This paper presents an advanced methodology to help the worker to determine optimum cutting condition for CHC machining that excludes the need for expertise of machining data handbook. The virtual machining system presented in this paper can simulate the real machining states such as cutting farce and machined surface error. And virtual machining system can schedule feed rate to adjust the cutting force to the reference force.

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비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측 (Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis)

  • 조연상;박흥식
    • Tribology and Lubricants
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    • 제26권6호
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

가공방식에 따른 초정밀 연삭의 비교 (Comparison of 3 Typical methods for ultra-precision grinding)

  • 박순섭;이기용;김형모;이재설
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.9-15
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    • 2007
  • Three methods for grinding: cross grinding, slanted tool axis grinding and parallel grinding, were carried out to study the machinability of tungsten carbide mold for glass formed aspherics lens. In our research, the optimum grinding conditions were investigated in terms of feed-rate, relative velocity of wheel and work piece, tool marks and surface roughness. It is shown that cross grinding are most effective in removal ratio but poor in surface roughness. In addition, tool marks of each method were differentiated on direction and shape.

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광 정보저장용 픽업 렌즈의 다이아몬드 터닝 가공 (Diamond turning of pick-up lens for optical application)

  • 박순섭;김대중;이봉주;김상석;김정호;유영문;김주하
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.525-528
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    • 2003
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra. aspherical form error 0.5 ${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied for PMMA. but not satisfied for PC.

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