• Title/Summary/Keyword: Optimized combustion chamber

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An Optimization of the Combustion Parameters for Reducing Exhaust Emissions in a Direct Injection Diesel Engine (직접분사식 디젤기관 배기배출물 저감을 위한 연소인자의 최적화)

  • 주봉철;노병준;김규철;이삼구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.78-85
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    • 2000
  • This study is to develop the diesel engine which has 6 cylinder natural aspiration direct injection type of 7.4$\ell$ with high performance, low emissions and low fuel consumption Finally the developed engine meets Korean `98 exhaust emission regulation for the city bus of heavy duty diesel engine by optimizing the various combustion parameters affecting performance and exhaust emissions. Combustion parameters are the swirl ratio of intake ports, the profile of injection pump`s cam affecting injection pressure, the design features of piston bowl of injection pump`s cam affecting injection pressure, the design features of piston bowl of combustion chamber and injector`s hole size. Through experimental analysis, various combustion parameters are optimized and the results are as follows; the swirl ratio is 2.20, the profile of injection pump`s cam is concave and re-entrant ratio, inner diameter of piston bowl and hole diameter of injector is 0.88,$\psi$64.0mm and $\psi$0.25mm respectively.

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An Experimental Study on the Metal Surface Temperature and Heat Transfer by Improving Gasoline Engine Cooling Passages (가솔린엔진의 냉각계 유로 변경을 통한 금속면 온도 및 전열에 관한 실험적 연구)

  • 이재헌;류택용;신승용;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.1-8
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    • 2002
  • Metal surface temperatures around the combustion chamber in a gasoline engine directly affect thermal durability and performance of the engine. Metal surface temperatures are influenced by many cooling factors such as drilled water passage, deflector, combustion chamber wall thickness, pillar, and coolant flow pattern. The object of this study is to learn how the coolant passages and coolant flow pattern in an engine influence to the engine metal surface temperature at engine full load and speed. From the test result, it is suggested a plan to reinforce the engine stiffness and to reduce the thermal stress simultaneously. Also, approaches are introduced to reduce the thermal load on the engine by adjusting the discharging direction from the water pump and by optimizing the water transfer holes in the cylinder head gasket. These methods and the optimized engine cooling system, which were suggested in this paper, were adapted for an engine in progress to eliminate the exhaust valve seat wear.

Rounded Entry Orifice Characteristics for Pressurization Control (가압제어용 둥근 유입형 오리피스 특성)

  • Chung, Yong-Gahp;Kwon, Oh-Sung;Jang, Je-Sung;Shin, Dong-Sung;Han, Sang-Yeop
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.401-404
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    • 2008
  • Pressurization system in a liquid-propellant launcher supplies the controlled gas into the ullage volume of propellant tanks to feed propellants to combustion chamber by pressurizing propellants stored in propellant tanks. The ullage part of propellant tank should be constantly pressurized to supply the propellants stored in propellant tanks to turbo-pump or combustion chamber by pressurant pressurization system. Pressurant used to pressurize propellants is generally stored in a series of tanks at cryogenic temperature and high preassure inside an oxidizer tank. The reason is to store the quantity of pressurant as much as possible and to make pressurant tanks as small as (i.e. as light as) possible. However for test convenience pressurant tank is located at STP (standard temperature and pressure) environment in this study. Orifices are widely adapted to several pressurization systems in liquid rocket propulsion systems. Discharge coefficients of orifices are essentially needed for the optimized design of pressurization system in liquid rocket propulsion system. For this study gaseous nitrogen was served as pressurant and rounded entry orifices were employed. The forty-two (42) rounded entry orifices (the radii of curvatures are 0.5 and 1.0) have been tested experimentally in the supersonic flow region. The discharge coefficients of rounded entry orifices with inside diameters ranging from about 1.4 to 5.0mm was measured with 0.95 ${\sim}$ 0.99.

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Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.36-41
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL's EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.34-34
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL′s EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Analytical Study on the Optimized Design of Engine Bearings for a Passenger Car (자동차용 엔진베어링의 최적설계에 관한 해석적 연구)

  • Kim, Chung-Kyun;Kim, Han-Goo
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.1-6
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    • 2009
  • In this paper, the minimum oil film thickness and the maximum oil film pressure of engine bearings have been analyzed by using the elastohydrodynamic theory and Taguchi's design method as functions of the oil groove width, oil hole diameter, oil hole position, and oil supply pressure. The optimized design of the engine bearing f3r an automotive Diesel engine is very important for supporting a load-carrying capacity due to gas pres-sures from the engine combustion chamber and inertia forces of the piston. The optimized design data of engine bearings indicated that the optimized oil groove width and an oil diameter of a engine bearing are 8mm at the speed of 2,000 rpm for a given 4-cylinder Diesel engine. Thus, the oil groove oil groove and an oil hole for high performances of an engine bearing may be considered as major design parameters compared to other design factors, which are strongly related to the minimum oil film thickness and the maximum oil pressure distribution of the engine oil.

A Study on Spray Characteristics according to Design Parameters and Pressure Conditions of Industrial Y-jet Nozzle (산업용 Y-jet 노즐의 설계변수 및 압력 조건에 따른 분무특성에 관한 연구)

  • Lee, Sang Ji;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.137-144
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    • 2019
  • The Y-jet nozzle has benefits such as simple design and wide operating conditions. Because of these benefits, it is used in various combustion devices including industrial boilers. The most important variables in the design of the Y-jet nozzle are the mixing chamber length, the supply diameter of the liquid fuel and gas, and the exit orifice diameter. In addition, because of the use of a twin-fluid, optimized data is required depending on the spray condition. In this study, spray experiment was carried out under the pressure condition of 7 bar or more, which is the spraying condition used in industry. There was no change in flow rate with the length of the Y-jet nozzle mixing chamber, but the difference in SMD was confirmed. Adjusting the exit orifice diameter is most important to achieve the desired flow rate. Changes in the liquid and gas inlet port diameters ratio were found to be help improve the operating range and significant difference in SMD was observed.

A Study on the Fuel Behavior and Mixture Formation in the Early Injection Timing of GDI Injector (직분식 가솔린 인젝터의 흡입 행정 분사시의 연료 거동 및 혼합기 분포 특성에 관한 연구)

  • Lee, Chang-Hui;Lee, Gi-Hyeong;Bae, Jae-Il;Baek, Seung-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1138-1144
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    • 2002
  • Recently GDI(Gasoline Direct Injection) engine is spot-lighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize this system, it is essential to make both stratified combustion and homogeneous combustion. Spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is varied with crank angle. In this experimental study, two types of visualization system such as laser scattering method and schlieren method were developed to clarity the spray behavior during on intake stroke. As the ambient pressure increases, thepenetration length and spray angle show a tendancy to decrease due to rising resistance caused by the drag force of the ambient air. Distribution of injected fuel on intake stroke has a significant effect on homogeneous mixture in the cylinder. These results provide the information on macroscopic wall-wet growth in the cylinder and design factors for developing GDI injector.

An Investigation of the Spray Characteristics according to Injection Conditions for a Gasoline Direct Injector (직분식 가솔린 인젝터의 분사 조건에 따른 분무 특성 분석)

  • 이기형;이창식;이창희;류재덕;배재일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.89-95
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    • 2001
  • Recently GDI(Gasoline Direct Injection) engine is spotlighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize this system, it is essential to make both stratified combustion and homogeneous combustion. When compared to PFI(Port Fuel Injection) engine, GDI engine needs more complicated control and optimal design with injection system. In addition, spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is also varied. Thus spray structure should be analyzed in details to meet various conditions. In this experimental study, two types of visualization system were developed to simulate compression stroke and intake stroke, respectively. With an increase of the ambient pressure, the penetration length tends to decrease due to rising resistance caused by the drag force of the ambient air. Spray characteristics impinged on the piston has a significant effect on mixture stratification around the spark plug. These results provide the information on macroscopic spray structure and design factors far developing GDI injector.

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Field Scale Study for Energy Efficiency Improvement of Crematory System by the Shape Optimization of Combustion Chamber (화장로 형상 최적화를 통한 에너지효율개선을 위한 실증연구)

  • Won, Yong-Tae;Lee, Seung-Mok
    • Applied Chemistry for Engineering
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    • v.30 no.5
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    • pp.546-555
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    • 2019
  • The purpose of this study was to improve the performance of the bogie-type crematory, which is the mainstream of domestic crematory equipment. A field scale technology was investigated via increasing the volume by changing the shape of the furnace and reducing the cremation time and saving the energy usage through the optimization of burner combustion control. First, the optimized structural design through thermal flow analysis increases the volume of the main combustion chamber by about 70%, which increases the residence time of the combustion flue gas. A designed pilot crematory was then installed and the combustion behavior was tested under various operating conditions and the optimum operating plan was derived from for each furnace shape. Based on the results, the practically applicable crematory was designed and installed at Y crematorium in the P City. Optimal combustion conditions could be derived through operating the demonstration crematory furnace. The crematory time and fuel consumption could be minimized by increasing the energy efficiency by increasing the residence time of high temperature combustion flue gas. In other words, the crematory time and fuel consumption were 38 min and $21.8Nm^3$, respectively which were shortened by 44.1 and 54.4% lower than that of the existing crematory, respectively.