• Title/Summary/Keyword: Optimal cutting parameter

검색결과 37건 처리시간 0.021초

다구찌 방법을 이용한 고속 이송방식 레이저 절단기의 최적 절단 조건에 관한 연구 (A Study on the Optimal Cutting Condition of High Speed Feeding Type Laser Cutting Machine by Taguchi Method)

  • 임상헌;박동근;이춘만
    • 한국정밀공학회지
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    • 제21권6호
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    • pp.77-83
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    • 2004
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has studied to obtain the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by Tacuchi method in design of experiments. A Lf(34) orthogonal array is adopted to study the effect of adjustment parameter. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. And the quality feature is selected as surface roughness of sheet metal. Variance analysis is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

다구찌 방법을 이용한 폴리아세탈 수지 절삭조건 결정 (A Optimal Parameter Design of Polyacetal Resin Cutting Experiment Using Taguchi Method)

  • 이재원;이경록;박명규
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2000년도 춘계학술대회
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    • pp.265-273
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    • 2000
  • A study to analyze and solve problems of polyacetal resin cutting experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/H ratio.

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표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화 (Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces)

  • 정지훈;김정석;김평호;구준영;임학진;이종환
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

연마제 워터 제트에 의한 쿼츠의 절단특성 (Cutting Characteristics of Quartz by Abrasive Waterjet)

  • 정남용;진윤호
    • 한국자동차공학회논문집
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    • 제13권2호
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    • pp.118-126
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    • 2005
  • Abrasive waterjet (AWJ) cutting is an emerging technology for precision cutting of difficult-to-machining materials with the distinct advantages of no thermal effect, high machinability, high flexibility and small cutting forces. This paper investigated theoretical and experimental cutting characteristics associated with abrasive waterjet cutting of quartz GE214. It is shown that the proper variations of several cutting parameters such as waterjet cutting pressure, cutting speed and cutting depth improve the roughness on workpiece surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of quartz GE214, the optimal cutting conditions to improve the surface roughness and precision were proposed and discussed.

연마제 워터 제트에 의한 쿼츠의 절단특성 (Cutting Characteristics of Quartz by Abrasive Waterjet)

  • 진윤호;정남용;김경훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.922-927
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    • 2004
  • Abrasive waterjet (AWJ) cutting is an emerging technology for precision cutting of difficult-to-machining materials with the distinct advantages of no thermal effect, high machinability, high flexibility and small cutting forces. This paper investigated theoretical and experimental cutting characteristics associated with abrasive waterjet cutting of quartz GE214. It is shown that the proper variations of several cutting parameters such as waterjet pressure, cutting speed and cutting depth improve the roughness on workpiece surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of quartz GE214, the optimal cutting conditions to improve the surface roughness were proposed and discussed.

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고속가공용 엔드밀의 형상설계에 관한 연구(2) (A Study on the Design of Endmill Geometry in High Speed Machining)

  • 고성림;배승민;김경배;서천석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.19-22
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    • 1997
  • The objective of this research is to use an analytical and experimental approach to develop optimal tool geometry for high speed machining. The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of endmill for the purpose of high speed machining, dut to the insufficient knowledge about process in high speed machining. In order to improve the cutting ability of endmill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force and wear test and surface roughness test from optimized and conventional cutter with the same cutting condition. Using various tools with different geometry, relationships between the tool geometry parameter, rake angle, clearance angle, lengh of cutter have been stuied.

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티타늄 합금의 연마제 워터 제트 절단에 의한 절단표면 특성 (Characteristics of Cut Surface by Abrasive Waterjet Cutting of Titanium Alloy)

  • 정남용;진윤호
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.86-93
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    • 2005
  • Abrasive waterjet (AWJ) can provide a more effective means for precision of difficult -to-machining materials such as ceramics and titanium alloys. The present study is focused on the surface roughness of abrasive waterjet cut surfaces. This paper investigated theoretical and experimental surface characteristics associated with abrasive waterjet cutting of titanium alloy Gr2. It is shown that the proper variations of several cutting parameters such as waterjet cutting pressure, cutting speed and cutting depth improve the roughness and characteristics on specimen surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of titanium alloy Gr2, the optimal cutting conditions to improve the surface roughness and precision were proposed and discussed.

다구찌 방법을 이용한 폴리아세탈 수지 절삭조건 결정 (An Optimal Parameter Design of Polyacetal Resin Cutting Experiment Using Taguchi Method)

  • 조용욱;박명규;김희남
    • 대한안전경영과학회지
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    • 제3권1호
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    • pp.117-125
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    • 2001
  • Polyacetal resin is usually used to make molds, but it is difficult to achieve dimension accuracy during molding. Therefore it is usually necessary to cut the polyacetal resin after a molding process. Polyacetal resin is easily machining by standard machine tool. Acetal is also a thermal stable material which can be totted without coolant Another concern about the use of polyacetal resin is that it absorbs water easily, which also results in problems with dimension accuracy Therefore, in this study, the cutting resistance of water-absorbed polyacetal resin and its surface roughness after cutting in order to achieve the highest degree of accuracy in the cutting of polyacetal resin were investigated. Also, The Robust Design method uses a mathematical tool called orthogonal arrays to study a large number of decision variables with a small number of experiments. It also uses a new measure of quality, called signal-to-noise (S/N) ratio, to predict the quality from the customer's perspective. Thus, we have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

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최적형상의 고속용 엔드밀 설계를 위한 프로그램 개발 (Development of the program for Optimal Design of High Speed Endmill)

  • 고성림;한창규;서천석;김경배
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.500-503
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    • 2003
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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다구찌 실험 계획법을 이용한 고속가공에서 공구수명 조건의 최적화 (Optimal Cutting Condition of Tool Life in the High Speed Machining by Taguchi Design of Experiments)

  • 임표;양균의
    • 한국기계가공학회지
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    • 제5권4호
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    • pp.59-64
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    • 2006
  • High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

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