• Title/Summary/Keyword: Optimal Tool Length

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A Study on the Machining Characteristics of SCM415 Steel with Small Deep Inner Diameter Holes Using CNC Automatic Lathes (CNC 자동선반을 이용한 SCM415강의 소형 깊은 내경홀 가공 특성 연구)

  • Choi, Chul-Woong;Kim, Jin-su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.23-30
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    • 2022
  • Small-scale production is increasing, and the manufacturing industry is gradually changing into a smart manufacturing industry. Therefore, research on securing optimal cutting conditions for factors affecting machining precision during cutting is very important. Therefore, the purpose of this study is to After machining the inner diameter hole of SCM415 steel with a cermet tool on a CNC automatic lathe, the surface roughness, dimensional accuracy, and dimensional straightness are measured according to the feed rate to analyze the machining characteristics and suggest optimal cutting conditions. The test material was cut using a cermet tool for secondary cutting after a round bar with a diameter of 20 mm was mounted on a CNC automatic lathe. The cutting length was fixed at 0.5 mm, and the cutting speed was fixed at 3200 rpm. When the feed rate was changed to 0.05, 0.1, and 0.15 mm/rev, the respective surface roughness during the 15th test was measured. Consequently, The lower the feed rate, the better is the surface roughness. In addition, the optimum cutting conditions for SCM415 steel were observed to be the most ideal cutting conditions than the condition of 0.05 mm/rev at a cutting speed of 3,200 rpm and a feed rate of 0.1 mm/rev.

Safety Enhanced Signal Phase Sequence Design of a Rotary with Five Leg Intersection (5지 신호교차로에서의 안전을 고려한 신호현시 설계)

  • 박재완;김진태;장명순
    • Journal of Korean Society of Transportation
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    • v.20 no.7
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    • pp.23-29
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    • 2002
  • Five and more leg intersections have been still in operation in many urban areas. The number of conflicts in five leg intersection is more than four leg intersection. The signal timing design in the five leg intersection should be performed not only to reduce delay but also to increase safety. This paper suggests safety enhanced signal phase sequence design of a rotary with five leg intersection such as phase sequence minimizing the number of conflict points at the rotary with five leg intersections and the phase-length-design procedure by utilizing the Traffic Network Study Tool(TRANSYT). Field data was collected from Gonguptap five leg intersection in Ulsan and TRANSYT-7F was applied for signal timing design model. Optimal signal phase length and sequence of TRANSYT-7F is rearranged based on the Principal of "two moving traffic flows per phase". In conclusion, proposed signal phase design increased delay by 6.2% compared with the optimal signal phase of TRANSYT-7F. However, it could decrease the number of conflict in the five leg intersection by 61.5%.

Optimal Shape Design of Waveguide Matched Load Using 3 Dimensional Vector Finite Element Method (3차원 벡터유한요소법을 이용한 도파관 정합부하의 최적형상설계)

  • Kim, Jun-O;Lee, Hong-Bae;Cheon, Chang-Yul;Hahn, Song-Yop;Kim, Hyeong-Seok
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1213-1215
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    • 1994
  • The shape of lossy material inside a waveguide matched load is optimally designed to give low reflection over a given frequency range. The 3 dimensional vector finite element mettled is used as an analysis tool which does not generate spurious mode. The optimizing process used in this parer is the Powell technique. The designed load gives the low reflection about -30 dB around 10GHz with 1.5 wavelength of the load length.

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Estimation of optimal ecological flowrates for fish habitats in a nature-like fishway of a large river

  • Kim, Jeong-Hui;Yoon, Ju-Duk;Baek, Seung-Ho;Jang, Min-Ho
    • Journal of Ecology and Environment
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    • v.39 no.1
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    • pp.43-49
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    • 2016
  • Fishways are constructed to provide longitudinal connectivity of streams or rivers where their flow has been altered by in-stream structures such as dams or weirs. Nature-like fishways have an additional function of providing fish habitats. In the study, we estimated the role of a nature-like fishway (length: 700 m, slope: 1/100) for fish habitat by using two dominant species in the Sangju Weir, Nakdong River, to calculate the optimal ecological flow rate using Physical HABitat SIMulation (PHABSIM). To identify the dominant species that used the fishway, we conducted trap monitoring from August to November 2012 at the fishway exit. The dominant species were Zacco platypus and Opsariichthys uncirostric amurensis with a relative abundance of 62.1% and 35.9%, respectively. Optimal habitat suitability indices (HSIs) for Z. platypus and O. u. amurensis were calculated as 0.6-0.8 m/s (water velocity) and 0.2-0.4 m (water depth), and 0.5-0.7 m/s (water velocity) and 0.1-0.3 m (water depth), respectively. The optimal ecological flow rates (OEFs) for Z. platypus and O. u. amurensis were 1.6 and 1.7 cubic meter per second (CMS), respectively. The results of the study can be used in a management plan to increase the habitat function of nature-like fishways in the Sangju Weir. This methodology can be utilized as an appropriate tool that can determine the habitat function of all nature-like fishways.

Accuracy Comparison of Spatiotemporal Gait Variables Measured by the Microsoft Kinect 2 Sensor Directed Toward and Oblique to the Movement Direction (정면과 측면에 위치시킨 마이크로 소프트 키넥트 2로 측정한 보행 시공간 변인 정확성 비교)

  • Hwang, Jisun;Kim, Eun-jin;Hwang, Seonhong
    • Physical Therapy Korea
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    • v.26 no.1
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    • pp.1-7
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    • 2019
  • Background: The Microsoft Kinect which is a low-cost gaming device has been studied as a promise clinical gait analysis tool having satisfactory reliability and validity. However, its accuracy is only guaranteed when it is properly positioned in front of a subject. Objects: The purpose of this study was to identify the error when the Kinect was positioned at a $45^{\circ}$ angle to the longitudinal walking plane compare with those when the Kinect was positioned in front of a subject. Methods: Sixteen healthy adults performed two testing sessions consisting of walking toward and $45^{\circ}$ obliquely the Kinect. Spatiotemporal outcome measures related to stride length, stride time, step length, step time and walking speed were examined. To assess the error between Kinect and 3D motion analysis systems, mean absolute errors (MAE) were determined and compared. Results: MAE of stride length, stride time, step time and walking speed when the Kinect set in front of subjects were investigated as .36, .04, .20 and .32 respectively. MAE of those when the Kinect placed obliquely were investigated as .67, .09, .37, and .58 respectively. There were significant differences in spatiotemporal outcomes between the two conditions. Conclusion: Based on our study experience, positioning the Kinect directly in front of the person walking towards it provides the optimal spatiotemporal data. Therefore, we concluded that the Kinect should be placed carefully and adequately in clinical settings.

The Effects of Joining Factors on Strength of Al 6061 Alloy in FSW (Al 6061 합금의 마찰교반용접 시 접합변수가 강도에 미치는 영향)

  • Kang, Dae-Min;Lee, Dai-Yeal;Park, Kyoung-Do
    • Journal of Power System Engineering
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    • v.21 no.5
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    • pp.86-91
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    • 2017
  • Friction Stir Welding (FSW) is useful technique to join aluminum alloy with energy efficient and environment friendly. In this paper, the design of experiment with three-way factorial design was adopted for optimum conditions of welding variables in the FSW of Al 6061 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding were $2{\times}100{\times}150mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed and travel speed of tool. From the results of this work, the welding factor influenced on yield strength most was travel speed and the optimum condition for FSW was predicted as the shoulder diameter of 15 mm, welding speed of 500 mm/min and rotating speed of 2,000 rpm. Also the presumption range of yield strength at optimal condition of reliability 99% was estimated to $207.19{\pm}9.91MPa$.

Application of Adaptive Line Enhancer for Detection of Ball Bearing Defects (볼 베어링의 결함검출을 위한 Adaptive Line Enhancer의 적용)

  • Kim Young Tae;Choi Man Yong;Kim Ki Bok;Park Hae Won;Park Jeong Hak;Kim Jong Ock;Lyou Jun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.96-103
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    • 2005
  • The early detection of the bearing defects in rotating machinery is very important since the critical failure of bearing causes a machinery shutdown. However it is not easy to detect the vibration signal caused by the initial defects of bearing because of the high level of random noise. A signal processing technique, called the adaptive line enhancer(ALE) as one of adaptive filter, is used in this study. This technique is to eliminate random noise with little a prior knowledge of the noise and signal characteristics. Also we propose the optimal methods fir selecting the three main ALE parameters such as correlation length filter order and adaptation constant. Vibration signals f3r three abnormal bearings, including inner and outer raceways and ball defects, were acquired by Anderon(angular derivative of radius on) meter. The experimental results showed that ALE is very useful f3r detecting the bearing defective signals masked by random noise.

Two-Site Optical Observation and Initial Orbit Determination for Geostationary Earth Orbit Satellites

  • Choi, Jin;Choi, Young-Jun;Yim, Hong-Suh;Jo, Jung-Hyun;Han, Won-Yong
    • Journal of Astronomy and Space Sciences
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    • v.27 no.4
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    • pp.337-343
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    • 2010
  • Optical observation system provides angle-only measurement for orbit determination of space object. Range measurement can be directly acquired using laser ranging or tone ranging system. Initial orbit determination (IOD) by using angle- only data set shows discrepancy according to the measurement time interval. To solve this problem, range measurement data should be added for IOD. In this study, two-site optical observation was used to derive the range information. We have observed nine geostationary earth orbit satellites by using two-site optical observation system. The determination result of the range shows the accuracy over 99.5% compared to the results from the satellite tool kit simulation. And we confirmed that the orbit determination by the Herrick-Gibbs method with the range information obtained from the two-site observation is more accurate than the orbit determination by Gauss method with the one-site observation. For more accurate two-site optical observation, a baseline should satisfy an optimal condition of length and more precise observation system needed.

Detection of Tool Failure by Wavelet Transform (PDMS를 이용한 마이크로 구동기의 제작 및 평가)

  • Lee, Dong Weon;Park, Jong Sung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.72-77
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    • 2008
  • In this study, we propose and develop PDMS-based modular actuators. The microactuator which looks like a small insect uses thermal expansion power of the PDMS (polydimethylsiloxane; $sylgar^{(R)}$ 184 silicone elastomer). The PDMS-based microactuator provides a large displacement due to a high thermal expansion coefficient (approximately 310ppm). The microacruator with 1mm length $350{\mu}m$ width is optimized by using a numerical analysis. The shape of the PDMS actuatoris variously designed. They are placed at several positions to find the optimal position that provides a high transformation ratio. The PDMS-based microactuators are fabricated using a conventional micromaching technique. The fabricated microactuator is heated using a hot-plate. The actuator displacement is measured as a function of temperature from $27^{\circ}C$ to $300^{\circ}C$. The experimental results are compared to the simulation result. When heating temperature up to $300^{\circ}C$ is applied to the PDMS actuator, each V-groove-shaped joint is actuated $30{\mu}$ mat $300^{\circ}C$. Anotherdesign of the microactuator has a maximum displacement of about 656mm.

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Friction Stir Welding Characteristics of Al5052 Aluminium Alloy by Design of Experiment (실험계획법에 의한 Al5052 알루미늄 합금의 마찰교반용접특성)

  • Kang, Dae-Min;Jang, Jin-Suk
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.11-16
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    • 2015
  • Welding is very popular method for joining two or more metals. In this paper, the three-way factorial design was adopted for obtaining the optimum friction stir welding conditions of Al 5052 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding was $100{\times}100{\times}2mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed of tool and welding speed. As far as this work is concerned, optimum condition for friction stir joint of Al 5052 alloy was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. In addition, the presumed range of tensile strength under the optimal conditions is estimated to be $208.3{\pm}5.7$ MPa with 99% reliability.