• Title/Summary/Keyword: Optimal Tool Length

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Manipulability Analysis of a Parallel Machine Tool: Application to Optimal Link Parameters Design (병렬형 공작기계의 조작성 해석: 기구부 최적설계에 적용)

  • Kim, Jeom-Goo;Hong, Keum-Shik;Park, Frank-C.;Kim, Jong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.213-223
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    • 1999
  • In this paper, input-output transmission characteristics of the Eclipse, which is a parallel machine tool capable of 5 face rapid machining, are investigated. By splitting the weighted Jacobian matrix into two parts, the force and moment transmission characteristics together with the velocity and angular velocity transmission characteristics are analyzed. A new manipulability measure, which combines the volume of the manipulability ellipsoid and the condition number of the splitted Jcobian matrix, is proposed. Two link parameters, the ratio of upper and lower platforms' radii and the length of a supporting link of the Eclipse, are designed by applying the new manipulability measure derived. Computer simulations are provided.

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Noise Reduction of Muffler by Optimal Design

  • Oh, Jae-Eung;Cha, Kyung-Joon
    • Journal of Mechanical Science and Technology
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    • v.14 no.9
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    • pp.947-955
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    • 2000
  • This paper proposes an optimal design scheme to improve the muffler's capacity of noise reduction of the exhaust system by combining the Taguchi method and a fractional factorial design. As a measuring tool for the performance of a muffler, the performance prediction software which is developed by Oh, Lee and Lee (1996) is used. In the first stage of a design, the length and radius of each component of the current muffler system are selected as control factors. Then, the $L_{18}$ table of orthogonal arrays is adopted to extract the effective main factors. In the second stage, the fractional factorial design is adopted to take interactions into consideration, which the $L_{18}$ table of orthogonal arrays can not consider. For an optimal design, the $L_{27}$ table of orthogonal arrays with main and interaction effects is proposed and the noise factors such as temperature, background noise and humidity are analyzed for more efficient design simultaneously.

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A Study on the Optimal Design for Aluminum Boom Shape in High Ladder Vehicles (고가사다리차의 알루미늄 붐 형상의 최적설계에 관한 연구)

  • Kim, Hong-Gun;Nah, Seok-Chan;Hong, Dong-Pyo;Cho, Nam-Ik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.96-102
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    • 2007
  • An Optimal shape design of the boom system in high ladder vehicles is performed using 3-D finite element method (FEM). Results of structural analyses providing displacements, stresses are implemented for the optimum shape design. Lanzcos algorithm is used for the modal analysis in order to find natural frequencies. The optimal shape including cross sectional thickness and length of the boom system is controlled by the subproblem method besed on displacement and Von Mises stress. It is found that a plenty of materials can be saved by using shape design optimization in high ladder vehicles. It is also found that the natural frequency is increased until 6th mode and maintained similarly or decreased after 6th mode.

Development of an Optimal Design Program for a Triple-Band PIFA Using the Evolution Strategy (진화 알고리즘을 이용한 삼중 대역 PIFA 최적 설계 프로그램의 구현)

  • Ko, Jae-Hyeong;Kim, Koon-Tae;Kim, Dong-Hun;Kim, Hyeong-Seok
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.8
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    • pp.746-752
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    • 2009
  • In this paper, we deal with the development of an optimal design program for a triple-band PTFA(Planar Inverted-F Antenna) of 433 MHz, 912 MHz and 2.45 GHz by using evolution strategy. Generally, the resonance frequency of the PIFA is determined by the width and length of a U-type slot used. However the resonance frequencies of the multiple U slots are varied by the mutual effect of the slots. Thus the optimal width and length of U-type slots are determined by using an optimal design program based on the evolution strategy. To achieve this, an interface program between a commercial EM analysis tool and the optimal design program is constructed for implementing the evolution strategy technique that seeks a global optimum of the objective function through the iterative design process consisting of variation and reproduction. The resonance frequencies of the triple-band PIFA yielded by the optimal design program are 430 MHz, 910.5 MHz and 2.458 GHz that show a good agreement to the design target values.

An Evaluation Study on the Dynamic Stability of High Speed Railway Bridges (고속철도교량의 동적안정성 평가연구)

  • Bang, Myung-Seok;Chung, Guang-Mo
    • Journal of the Korean Society of Safety
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    • v.27 no.4
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    • pp.43-49
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    • 2012
  • In the design of high speed railway bridges is important a impact factor as a tool of assessing the dynamic capacitys of bridges. However, the impact factor(or dynamic amplification factor, DAF) of high speed railway bridges may essentially be changeable because the dynamic response is affected by the long train length(380 m), number of axles and high speed velocity(300 km/h)(Korea Train eXpress: KTX). Therefore, on this study will be examined the dynamic capacity and stability of the typical PSC Box Girder of high speed railway bridge. At first, the static/dynamic analysis is performed considering the axle load line of KTX based upon existing references. Additionally, the KTX moving load is transformed into the dynamic time series load for conducting various parameter studies like axle length, analytical time increment, velocity of KTX. The time history analysis is repeatedly performed to get maximum dynamic responce by varying axle load length, analytical time increment, velocity of KTX. The study shows that dynamic analysis has resonable results with optimal axle load length(0.6 m) and time increment(0.01 sec.) and maximum DAF and dynamic resonance happens at 270 km/h velocity of KTX.

The Optimal Design for Noise Reduction of the Intake System in Automobile Using Kriging Model (크리깅을 이용한 자동차 흡기계의 소음 저감에 대한 최적 설계)

  • Sim Hyoun-Jin;Ryu Je-Seon;Cha Kyung-Joon;Oh Jae-Eung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.465-472
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    • 2006
  • Recently, the regulations of the government and the concerns of people have rise to the interest in noise pollution levels as compared to other vehicles. In this area, many researchers have studied to reduce this noise in the field of automotive engineering. This paper proposes an optimal design scheme to reduce the noise of the intake system by adapting Kriging with two meta-heuristic techniques. For this, as a measuring tool for the performance of the intake system, the performance prediction software, was used. Then, the length and radius of each component of the current intake system are selected as input variables and the orthogonal arrays is adapted as a space-filling design. With these simulated data, we can estimate a correlation parameter in Kriging by solving the nonlinear problem with a genetic algorithm and find an optimal level for the intake system by optimizing Kriging estimated with simulated annealing. We notice that this optimal design scheme gives noticeable results and is a preferable way to analyze the intake system. Therefore, an optimal design for the intake system is proposed by reducing the noise of its system.

Development of optimal process planning algorithm considered Exit Burr minimization on Face Milling (Face Milling에서 Exit Burr의 최소화를 고려한 최적 가공 계획 알고리즘의 개발)

  • 김지환;김영진;고성림;김용현;박대흠
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1816-1819
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    • 2003
  • As a result of milling operation, we expect to have burr at the outward edge of workpiece. Also, it causes undesirable problems such as deburring cost, low quality of machined surface, and bottleneck in manufacturing process. Though it is impossible to totally remove burr in machining, it is necessary to plan a machining process that minimizes the occurrence of burr. In this paper, a scheme is proposed which identifies the tool path of the milling operation with minimum burr. In the previous research, a Burr Expert System was developed where the feature identification, the cutting condition identification, and the analysis on exit burr formation are the key steps in the program. The Burr Expert System predicts which portion of workpiece would have the exit burr in advance so that we can calculate the burr length of each milling operation. Here, the critical angle determines whether the burr analyzed is an exit burr or not. So the burr minimization scheme becomes to minimize the burr with critical angle. By iterating all the possible tool paths in certain milling operation, we can identify the tool path with minimum burr.

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A Study on the Machinability of Electroless Nickel by the Ultra-Precision Diamond Turning (초정밀 다이아몬드 터닝에 의한 무전해 니켈의 피삭성 연구)

  • 김우순;김동현;난바의치
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.27-33
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    • 2004
  • The ultra-precision cutting is a key technique for the manufacture of optical components such as aluminium mirrors, electroless nickel mirror, plastic mirror in a variety of advanced science and technology applications. The paper presents experimental results of ultra-precision diamond fuming of electroless nickel materials. In general, the cutting condition such as feed rate and depth of rut, have effect on the surface roughness in ultra-precision diamond turning. To obtain an optimal cutting condition, we studied the effect of the cutting speed. the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness. So, the relationship of the surface roughness and cutting condition has been clarified. From the experimental results, the machined surface roughnesses were obtained less than 1nm rms.

Adaptive Cutting Parameter Optimization Applied to Face Milling Operations (면삭 밀링공정에서의 절삭조건의 적응 최적화)

  • 고태조;조동우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.713-723
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    • 1995
  • In intelligent machine tools, a computer based control system, which can adapt the machining parameters in an optimal fashion based on sensor measurements of the machining process, should be incorporated. In this paper, the technology for adaptively optimizing the cutting conditions to maximize the material removal rate in face milling operations is proposed using the exterior penalty function method combined with multilayered neural networks. Two neural networks are introduced ; one for estimating tool were length, the other for mapping input and output relations from experimental data. Then, the optimization of cutting conditions is adaptively implemented using tool were information and predicted process output. The results are demonstrated with respect to each level of machining such as rough, fine and finish cutting.

AN OPTIMIZATION OF ONEBODY TYPE IMPLANT SYSTEM CONSIDERING VARIOUS DESIGN PARAMETERS (다양한 설계변수를 고려한 수직하중을 받는 일체형 임플랜트의 최적설계)

  • Choi Jae-Min;Chun Heoung-Jae;Lee Soo-Hong;Han Chong-Hyun
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.2
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    • pp.185-196
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    • 2006
  • Statement of problem: The researches on the influence of design variables on the stress distribution in cortical and trabecular bones and on optimal design for implant system were limited. Purpose: The purpose of this study is to identify the sensitivities of design parameters and to suggest the optimal parameters for designing the onebody type implant system. Material and methods: Stresses arising in the implant system were obtained by finite element analysis using a three dimensional model. An onebody type implant system[Oneplant (Warrantec. Co. Ltd., Korea)] was considered in this study. Vortical load(150 N) was applied on the top of the abutment along the axial direction. The initial design variables set for sensitivity analysis were radius of fixture, numbers of micro thread, numbers of power thread, height of micro thread, future length, tapered angle of future, inclined angle of thread, width of micro thread and width of power thread. The statistical technique of Design of Experiments(DOE) was applied tn the simulation model to deduce effective design parameters on stress distributions in bones. The deduced design parameters were incorporated into a fully automated design tool which is coupled with the finite element analysis and numerical optimization to determine the optimal design parameters. Results: 1. The result of sensitivity analysis showed six design variables - radius of future, tapered angle of fixture, inclined angle of thread, numbers of power thread, numbers of micro thread and height of micro thread - were more influential than the others. 2. The optimal values of design variables can be deduced by coupling finite element analysis (FEA) and design optimization tool(DOT).