• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2004.05a
• /
• pp.352-355
• /
• 2004

The objective of this work is to develop a new design method to find optimal coils, especially the optimal coil configuration of an optical pickup actuator. In designing actuator coils, the developed Lorenz force in the coils along the desired direction should be made as large as possible while forces and torques in other directions should be made as small as possible. The design methodology we are developing is a systematic approach that can generate optimal coil configurations for given permanent magnet configurations. To consider the best coil configuration among all feasible coil configurations, we formulate the design problem as a topology optimization of a coil. The present formulation for coil design is noble in the sense that the existing topology optimization is mainly concerned with the design of yokes and permanent magnets and that the optimization of actuator coils is so far limited within shape or size optimization. Though the present design methodology applies to any problem, the specific design example considered is the design of fine-pattern tracking and focusing coils.

• Journal of Korea Foundry Society
• /
• v.19 no.5
• /
• pp.393-402
• /
• 1999

The reheating of the billet in the semi-solid state as quickly and homogeneously as possible is one of the most important aspects. From this point of view, an optimal design of the induction coil is necessary. The objective of inductive coil designsi a uniform induction heating over the length of the billet. The effect of coil length, diameter, the gap between coil surface and billet and axial position of the billet on temperature distribution of billet has been investigated. These design parameters have an important effectiveness on the electro-magnetic field. Therefore, in this study an optimal coil design to minimize electromagnetic ed effect will be proposed by defining the relationship between billet length and coil length. In particular, key point in induction heating process is focussed on optimizing the coil design with regard to the size of the heating billet and the frequency of induction heating system. After demonstrating the suitability of an optimal coil design through the FEM simulation of the induction heating process, the results of the coil design are also applied to the reheating process to obtain a fine globular microstructure. Its considered that the reheating conditions of aluminum alloys for thixoforging and a new CAE model of the induction heating process are very useful for thixoforging practitioners including induction heating ones.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.03b
• /
• pp.195-198
• /
• 1999

For the thixoforming process beside an existing solidus-liquidus interval, the reheating conditions to obtain the globular microstructure are very important. It relies on the control of globular microstructure of semi-solid alloys that contain non-dendritic particles. To obtain the globular microstructure in cross section of billet, the optimal design of the induction coil is necessary. Therefore, in this paper the optimal coil design to minimize electromagnetic end effect will be proposed. The results of coil design were also applied to the reheating process to obtain a fine globular microstructure. Finally, reheating data base of aluminum alloys for thixoforming and FEM model for induction heating based on the optimal coil design have been proposed.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.31 no.1 s.256
• /
• pp.43-49
• /
• 2007

A new electric coil design methodology using the notion of topology optimization is developed. The specific design problem in consideration is to find optimal coil configuration that maximizes the Lorentz force under given magnetic field. Topology optimization is usually formulated using the finite element method, but the novel feature of this method is that no such partial differential equation solver is employed during the whole optimization process. The proposed methodology allows the determination of not only coil shape but also the number of coil turns which is not possible to determine by any existing topology optimization concept and to perform single coil strand identification algorithm. The specific applications are made in the design of two-dimensional fine-pattern focusing coils of an optical pickup actuator. In this method, the concept of equivalent magnetizing current is utilized to calculate the Lorentz force, and the optimal coil configuration is obtained without any initial layout. The method is capable of generating the location and shape of turns of coil. To confirm the effectiveness of the proposed method in optical pickup applications, design problems involving multipolar permanent magnets are considered.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.14 no.11
• /
• pp.1147-1152
• /
• 2004

The objective of this work is to develop a new design method to find optimal coils, especially the optimal coil configuration of an optical pickup actuator. In designing actuator coils, the developed Lorenz force in the coils along the desired direction should be made as large as possible while forces and torques in other directions should be made as small as possible. The design methodology we are developing is a systematic approach that can generate optimal coil configurations for given permanent magnet configurations. To consider the best coil configuration among all feasible coil configurations, we formulate the design problem as a topology optimization of a coil. The present formulation for coil design is noble in the sense that the existing topology optimization is mainly concerned with the design of yokes and permanent magnets and that the optimization of actuator coils is so far limited within shape or size optimization. Though the present design methodology applies to any problem, the specific design example considered is the design of fine-pattern tracking and focusing coils.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.23 no.4
• /
• pp.408-412
• /
• 2014

An electromagnetic launching system presents a viable projectile propulsion alternative with low cost and minimal environmental drawbacks. A coil gun system propels a projectile using an electromagnetic force and the system is mainly employed in military weapon systems and space launch systems. In this paper, we perform optimization design to improve the muzzle velocity by analyzing the sensitivity. The muzzle velocity, which is the most important design function variable, is affected by design variables including the number of axial turns in the electromagnetic coil, number of radial turns in the electromagnetic coil, initial distance between the projectile and the coil, inner radius of the electromagnetic coil, and length of the projectile. An orthogonal arrays matrix is configured, and a finite element analysis is performed utilizing the commercial electromagnetic analysis software MAXWELL. The muzzle velocity of the optimal design is 62.4% greater than that of the initial design.

• Transactions of Materials Processing
• /
• v.8 no.5
• /
• pp.437-448
• /
• 1999

The reheating of the billet in the semi-solid state as quickly and homogeneously as possible is one of the most imposrtant parts. To obtain a fine globular microstructure in cross section of billet, the optimal design of the induction coil for variation of alloys and specimen sizes is necessary. For the thixo-forging process the construction of the reheating data base is very important, because the reheating conditions are different for variation of SSM and billet sizes. So in this study, the optimal coil design of A356 (ALTHIX) and Aι2024 with d×ι=60×90 (mm) to obtain the globular microstructure is theoretically proposed. The suitability of an optimal coil design will be demonstrated by reheating experiments. Finally, the thixoformability of an arbitrarily shaped product is evaluated by its forming variables. The defects and mechanical properties are also investigated.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.17 no.2
• /
• pp.118-123
• /
• 2018

Coil guns are known worldwide as inexpensive space launch vehicles. The principle of Fleming's right-hand rule allows the coil gun to accelerate the projectile by applying enormous voltage to the solenoid coil. This study was performed to improve the speed of the coil gun using MATLAB, a commercially available numerical program for high launching force of electromagnetic projectiles. To maximize the speed of the projectile, the largest coil of American wire gauge was used, and the number of windings in the radial and axial directions of the solenoid coil was optimized. Optimal length of the projectile was obtained by calculating the optimal aspect ratio between the axial length of the solenoid coil and the length of the projectile.

• Advances in Computational Design
• /
• v.2 no.4
• /
• pp.283-291
• /
• 2017

High frequency full bridge series resonant inverters have become increasingly popular among power supply designers. One of the most important parameter for a High Frequency Full Bridge Series Resonant Inverter is optimal coil design. The optimal coil designing procedure is not a easy task. This paper deals with the New Approach to Optimal Design Procedure for a Real-time High Frequency Full Bridge Series Resonant Inverter in Induction Heating Equipment devices. A new design to experimental modelling of the physical properties and a practical power input simulation process for the non-sinusoidal input waveform is accepted. The design sensitivity analysis with Levenberg-Marquardt technique is used for the optimal design process. The proposed technique is applied to an Induction Heating Equipment devices model and the result is verified by real-time experiment. The main advantages of this design technique is to achieve more accurate temperature control with a huge amount of power saving.

• The Transactions of the Korean Institute of Electrical Engineers
• /
• v.34 no.1
• /
• pp.38-43
• /
• 1985

Since the superconductor type II with high critical current and high critical magnetic field was discovered in 1961, there were many studies on the superconducting coil for high field and highly homogeneous field. The graphical method and the numerical method by Newton Raphson technique have been studied as the method for design of homogeneous superconducting coil. It is comparatively easy to get a compensating coil for any given main coil by the above methods, but it is too laborious to get a general solution for main coil dimension. This paper studies the optimal design method for minimum volume of superconducting coil under certain central field and highly homogeneous field. The present method makes use of the nonlinear programming for optimization. The optimal solution of NMR superconducting coils by this method are demonstrated very well.