• 제목/요약/키워드: Optical injection

검색결과 525건 처리시간 0.027초

LGP 사출성형 시의 미세충전 특성해석 (Investigation on micro/nano filling behavior in LGP injection molding)

  • 조기철;신홍규;김헌영;김병희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.91-94
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    • 2006
  • In this paper, in order to get micro or nano size optical patterns, an analytical and experimental investigation on a LGP (light guide plate) injection molding process has performed. The LGP, which diffusing and emitting the light from the CCFL or the LEDs to the panel front direction uniformly, typically has an under 1mm thick base substrate and numerous 60 to $170{\mu}m$ width and 6 to $10{\mu}m$ thick dot patterns on it. Generally, the small size LGPs, for mobile devices, have been and are being made of PMMA through the injection molding process. However, the substrate thickness and the dot pattern size are decreasing, it becomes hard to fill the micro to sub-micro cavities completely. To investigate the flow behavior of resin in micro/nano cavities and identify the characteristics of the LGP injection molding process, we carried out the flow analyses with respect to the variations of the substrate thickness, the dot pattern size and the pitch of a cavity.

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커먼레일 고압분사용 인젝터의 분공수 및 니들구동특성이 Pilot 분무에 미치는 영향 (Effect of Injection Hole and Needle-driven Characteristics on Pilot Spray in High Pressure Injector with Common-rail System)

  • 이진욱;배장웅;김하늘;강건용;민경덕
    • 한국분무공학회지
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    • 제9권1호
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    • pp.8-14
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    • 2004
  • future exhaust emission limits for diesel-driven passenger cars will force the automotive company to significantly develop of the new technologies of diesel engine respectively of the drive assemblies. As we know, the contributions of soot and nitrogen oxide is the main problems in diesel engine. Recently, as a result, the pilot injection of common-rail fuel injection system recognizes an alternative function to solve an environmental problem. This study describes the effect of the nozzle structure and driven characteristic of injector on pilot injection fur a passenger car common-rail system. The pilot spray structure such as spray tip penetration, spray speed and spray angle were obtained by high speed images, which is measured by the Mie scattering method with optical system fur high-speed temporal photography. Also the CFD analysis was carried out for fuel behavior under high pressure in between needle and nozzle of injector for common-rail system to know the condition of initial injection at experiment test. It was found that solenoid-driven injector with 5-hole was faster than 6-hole injector in spray speed at same conditions and piezo-driven injector showed faster response than solenoid injector.

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사출금형을 이용한 비구면 렌즈의 제조기술에 관한 연구 (A Study on the Manufacturing Technology of the Aspheric Lens using Injection Molding)

  • 최헌종;이석우;강은구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.76-83
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    • 2002
  • The injection molding of the plastic optics is basically same as the conventional molding except it requires very intricate control of all the molding processing parameters. In the plastic optics, the problem of injection molding is the shrinkage. The shrinkage must be removed and predicted. This shrinkage is becoming more important than any other problems in precision molding because it can affect the focal length of a lens or the total performance of the optical system. This study focused on avoiding the shrinkage that the mold design allows for the optics. In making mold, the surface accuracy(P-V) of the lower and lower mold are $0.201{\mu}m\;and\;0.434{\mu}m$ respectively. A surface roughness(Ra) is below $0.02{\mu}m$ due to selecting the appropriate tools and using the injection molding machine in high degree. In injection molding of the plastic lens, mold temperature, resine temperature and injecting pressure are important process parameters. Injection molding process is carried out according to varying mold temperature and injecting pressure. As a result P-V(peak to valley) of spheric lens is $3.478{\mu}m$ and that of aspheric lens is $1.786{\mu}m$.

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사출 성형 조건이 에프세타 렌즈의 유효면 특성에 미치는 영향 (Effect of Injection Molding Conditions of Effective Surface Properties of F-theta Lens)

  • 박용우;장기;문성민;류성기
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.20-27
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    • 2021
  • The effective surface of lens was studied for injection molding process and to enable mass production of f-theta lens, which is the primary component of laser printers and laser scanning systems. Injection molding is an optimal method if f-theta lens is frequently used for the mass production of plastic lenses as an aspherical lens that requires ultra-precision. A uniform injection molding system should be maintained to produce high quality lenses. Additionally, to maintain these injection molding systems, various factors such as pressure, speed, temperature, mold and cooling should be considered. However, a lens with the optical characteristics of an f-theta lens can be obtained. The effects of melting and cooling of plastic resin on the effective surface of f-theta lenses and the numerous factors that affect the injection molding process were studied.

디젤 엔진 연료 분사 펌프 캐비테이션 현상의 가시화 연구 (Optical Observation of Cavitation Phenomena in Diesel Fuel Injection Pumps)

  • 류승협;김동훈;김병석;박태형
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권4호
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    • pp.460-467
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    • 2011
  • 중속 디젤 엔진에 적용된 연료 펌프의 스필 포트 및 플런저 벽면에서 발생하는 캐비테이션 손상 원인을 규명하기 위해, 연료 펌프의 스필 포트 내부에서 일어나는 캐비테이션 유동 현상에 대한 가시화를 수행 하였다. 이를 위해 기존 연료 펌프를 개조하여 사파이어 가시창을 제작, 설치하고, 고속 카메라와 Nd-YAG 레이져 및 산업용 내시경을 이용한 다양한 가시화 방법을 모색하였다. 취득한 영상의 분석 결과 연료의 분사 과정 동안 네 가지 형태의 특징적인 캐비테이션 현상이 목격되며, 특히 연료 압송 과정의 종료 직전과 직후 에서 발생하는 분수 형태와 제트 형태의 캐비테이션이 손상의 지배적인 원인으로 판명되었다.

금형온도 능동제어 시스템 적용을 위한 고 내구성 마이크로 히터의 설계 및 제작 (Design and Fabrication of Durable Micro Heater for Intelligent Mold System)

  • 노철용;김영민;최용;강신일
    • 정보저장시스템학회:학술대회논문집
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    • 정보저장시스템학회 2005년도 추계학술대회 논문집
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    • pp.26-30
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    • 2005
  • Stamper surface temperature is very critical in replicating the high density optical disc substrates using injection molding as the pit or land/groove patterns on the optical disc substrate have decreased due to the rapid increase of areal density. During the filling stage, the polymer melt in the vicinity of the stamper surfaces rapidly solidifies and the solidified layer generated during polymer filling greatly deteriorates transcribability and fluidity of polymer melt. To improve transcribability and fluidity of polymer melt, stamper surface temperature should be controlled such that the growth of the solidified layer is delayed during the filling stage. In this study, the effect of heating on replication process was simulated numerically. Then, an injection mold equipped with instant active heating system was designed and constructed to raise the stamper surface temperature over the glass transition temperature during filling stage of the injection molding. Also, the closed loop controller using the Kalman filter and the linear quadratic Gaussian regulator was designed. As a result, the stamper surface temperature was controlled according to the desired reference stamper surface temperature.

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외부 광주입에 의한 모드 잠금된 고리형 광섬유 레이저의 스펙트럼 빗살 안정화 (Spectral Comb Stabilization of a Mode-Locked Semiconductor Fiber Ring Laser by External Optical Injection)

  • 서동선
    • 전기전자학회논문지
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    • 제15권4호
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    • pp.313-318
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    • 2011
  • 10 GHz 고조파 모드잠금 고리형 반도체 광섬유 레이저의 외부 CW 광주입 효과를 연구하였다. 선폭 ~ 100 KHz의 코히어런트 외부 광주입에 의해 40 dB가 넘는 스펙트럼 빗살의 골짜기와 30 dB가 넘는 슈퍼모드 비팅 잡음 억제효과를 얻을 수 있었다. 저가의 주입광원을 이용할 수 있는지를 조사하기 위해 주입광을 대략 10 MHz의 선폭을 갖는 DFB 레이저로 교체하였다. 그 결과, 스펙트럼 빗살의 골짜기는 유사한 특성을 보였으나, 슈퍼모드 비팅 잡음은 억제되기보다는 오히려 증가하는 것으로 관측되었다.

금형온도 능동제어 시스템 적용을 위한 고 내구성 마이크로 히터의 설계 및 제작 (Design and Fabrication of Durable Micro Heater for Intelligent Mold System)

  • 노철용;김영민;최용;강신일
    • 정보저장시스템학회논문집
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    • 제2권2호
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    • pp.100-104
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    • 2006
  • Stamper surface temperature is very critical in replicating the high density optical disc substrates using injection molding as the pit or land/groove patterns on the optical disc substrate have decreased due to the rapid increase of areal density. During the filling stage, the polymer melt in the vicinity of the stamper surfaces rapidly solidifies and the solidified layer generated during polymer filling greatly deteriorates transcribability and fluidity of polymer melt. To improve transcribability and fluidity of polymer melt, stamper surface temperature should be controlled such that the growth of the solidified layer is delayed during the filling stage. In this study, the effect of heating on replication process was simulated numerically. Then, an injection mold equipped with instant active heating system was designed and constructed to raise the stamper surface temperature over the glass transition temperature during filling stage of the injection molding. Also, the closed loop controller using the Kalman filter and the linear quadratic Gaussian regulator was designed. As a result. the stamper surface temperature was controlled according to the desired reference stamper surface temperature.

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마이크로 압축성형 공정을 이용한 굴절/회절용 마이크로 광부품 성형 (Fabrication of Refractive/Diffractive Micro-Optical Elements Using Micro-Compression Molding)

  • 문수동;안수호;강신일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.200-203
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    • 2001
  • Micromolding methods such as micro-injection molding and micro-compression molding are most suitable for mass production of plastic micro-optics with low cost. In this study, plastic micro-optical components, such as refractive microlenses and diffractive optical elements(DOEs) with various grating patterns, were fabricated using micro-compression molding process. The mold inserts were made by ultrapricision mechanical machining and silicon etching. A micro compression molding system was designed and developed. Polymer powders were used as molded materials. Various defects found during molding were analyzed and the process was optimized experimentally by controlling the governing process parameters such as histories of mold temperature and compression pressure. Mim lenses of hemispherical shape with $250{\mu}m$ diameter were fabricated. The blazed and 4 stepped DOEs with $24{\mu}m$ pitch and $5{\mu}m$ depth were also fabricated. Optical and geometrical properties of plastic molded parts were tested by interferometric technique.

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장파장 응용을 위한 InP/InGaAs HBT의 광특성 (Characteristic of InP/InGaAs HBT for Long Wavelength Application)

  • 김강대;허영헌;박재홍;김용규;문태정;황성범;송정근
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2003년도 하계종합학술대회 논문집 II
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    • pp.1073-1076
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    • 2003
  • This paper shows the performance as a photodetector of InP/InGaAs HPT operated with a base bias and forntside optical injection through the emitter. InP/InGaAs HPT produced the high optical gain of about 16.2 where HPT is biased at Vc=1V, I$_{B}$=20$\mu$A with an input optical power of 2.4$\mu$W. And we examined that the optical gain of HPTs becomes larger when operating in 3-terminal configuration rather than 2-terminal with the floating base. The optical performance of InP/InGaAs HPT is an attractive to the PIN Photodetector for use in long wavelength optical receivers.s.

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