• 제목/요약/키워드: Optical Fiber Manufacturing

검색결과 103건 처리시간 0.023초

광섬유 케이블 접속함체의 사출성형 특성 분석 (Characteristics of Injection Molding in Optical Fiber Splice Closure)

  • 최재영;홍민성
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.434-439
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    • 2016
  • Optical fiber splice closure serves to protect connection parts from external environment. Moreover, it functions as a connection, junction, and distribution in diverse surroundings such as aerial, underground, duct, and pole. In this research, first, the optical fiber splice closure, its configuration, and the design problem were briefly investigated. Second, the design and application for in-line cable closure were studied to satisfy its construction and technical features. The injection molding conditions and optimal design were conducted to save time and cost during the manufacturing process. Third, methods to minimize loss via of optical fiber cable while strongly fixing optical fiber cable with optical cable holder to prevent fracture were researched, and tests such as perfect air tightness and mechanical and environmental performance were conducted.

광섬유 고속생산용 헬륨 주입식 유리섬유 냉각공정에 대한 열유동 해석 (THERMO-FLUID ANALYSIS ON THE HELIUM INJECTION COOLING OF GLASS FIBER FOR HIGH SPEED OPTICAL FIBER MANUFACTURING)

  • 오일석;김동주;곽호상;김경진
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.92-95
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    • 2011
  • In manufacturing optical fibers, the process starts with the glass fiber drawing from the heated and softened silica preform in the furnace, and the freshly drawn glass fiber is still at high temperature when it leaves the glass fiber drawing furnace. It is necessary to cool down the glass fiber to the ambient temperature before it then enters the fiber coating applicator, since the hot glass fiber is known to cause several technical difficulties in achieving high quality fiber coating. As the fiber drawing speed keeps increasing, a current manufacturing of optical fibers requires a dedicated cooling unit with helium gas injection. A series of three-dimensional flow and heat transfer computations are carried out to investigate the effectiveness of fiber cooling in the fiber cooling unit. The glass fiber cooling unit is simplified into the long cylindrical enclosure at which the hot glass fiber passes through at high speed, and the helium is being supplied through several injection slots of rectangular shape along the cooling unit. This study presents and discusses the effects of helium injection rates on the glass fiber cooling rates.

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광섬유 생산용 유리섬유 인출공정에 대한 복사 열전달 해석 (RADIATIVE HEAT TRANSFER ANALYSIS OF GLASS FIBER DRAWING IN OPTICAL FIBER MANUFACTURING)

  • 김경진;김동주;곽호상
    • 한국전산유체공학회지
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    • 제16권1호
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    • pp.22-29
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    • 2011
  • In this study, the glass fiber drawing from a silica preform in the furnace for the optical fiber manufacturing process is numerically simulated by considering the radiative heating of cylindrically shaped preform. The one-dimensional governing equations of the mass, momentum, and energy conservation for the heated and softened preform are solved as a set of the boundary value problems along with the radiative transfer approximation between the muffle tube and the deformed preform shape, while the furnace heating is modeled by prescribing the temperature distribution of muffle tube. The temperature-dependent viscosity of silica plays an important role in formation of preform neck-down profile when the glass fiber is drawn at high speed. The calculated neck-down profile of preform and the draw tension are found to be reasonable and comparable to the actual results observed in the optical fiber industry. This paper also presents the effects of key operating parameters such as the muffle tube temperature distribution and the fiber drawing speed on the preform neck-down profile and the draw tension. Draw tension varies drastically even with the small change of furnace heating conditions such as maximum heating temperature and heating width, and the fine adjustment of furnace heating is required in order to maintain the appropriate draw tension of 100~200 g.

4C의 MM Optical Fiber를 수용 가능한 Fiber Guide의 구조해석 (A Study on the Structural Analysis of Fiber Guide accept to 4C MM Optical Fiber)

  • 정윤수;고가진;김재열;유관종
    • 한국기계가공학회지
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    • 제16권6호
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    • pp.75-80
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    • 2017
  • The use of optical fiber makes it possible to transfer a large amount of data, thereby enabling a high-speed image transmission with a high response speed and a large number of frames. The need for an optical fiber HDMI System has grown in importance due to the rapid development of displays with large sizes and high-resolution images. In this paper, we have studied the structural design and FEM analysis of a 4C fiber guide for hybrid interconnection implementation. According to the structural analysis of the fiber guide, we have confirmed the safety of the design and we will make additional design changes to minimize the optical loss and fabricate a fiber guide for photoelectric composite HDMI in the future.

광섬유 생산공정용 퍼니스 내의 모재 가열 및 유리섬유 인출에 대한 열전달 해석 (HEAT TRANSFER ANALYSIS ON THE PREFORM HEATING AND THE GLASS FIBER DRAWING IN A GRAPHITE FURNACE FOR OPTICAL FIBER MANUFACTURING PROCESS)

  • 김경진;김동주;곽호상
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.88-91
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    • 2011
  • Glass fiber drawing from a silica preform is one of the most important processes in optical fiber manufacturing. High purify silica preform of cylindrical shape is fed into the graphite furnace, and then a very thin glass fiber of 125 micron diameter is drawn from the softened and heated preform. A computational analysis is performed to investigate the heat transfer characteristics of preform heating and the glass fiber drawing in the furnace. In addition to the dominant radiative heating of preform by the heating element in the furnace, present analysis also includes the convective heat transport by the gas flowing around the preform that experiences neck-dawn profile and the freshly drawn glass fiber at high fiber drawing speed. The computational results present the effects of gas flow on the temperature of preform and glass fiber as well as the neck-down profile of preform.

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광섬유 센서를 이용한 오일 오염도 검사시스템 연구 (A Study on Oil's Contamination Detection System using Optical Fiber Sensor)

  • 송두상;홍준희;류상현
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.541-546
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    • 2012
  • This study investigates the detection system of oil pollution level using single optical fiber sensor. This study focus on sensing of oil pollution by moisture and iron powder which are representatives of oil pollution factor. In addition, It is placed that the water and iron powder as an oil pollution factor in the oil tank which is the oil circulation in. The oil pollution detection system was measured by the changing of intensity of light and sensing gap. The result of this experimentation not only confirmed the contamination by moisture volume in the oil tank from the section 190ppm to 540ppm, but also monitored the contamination by iron volume from the section 1200ppm to 3500ppm. This study confirmed effectiveness of this detection system using optical fiber sensor. There is expectations of measuring another section by various optical fiber sensor.

고속주축 모니터링용 광파이버 변위센서의 파이버 특성에 따른 센서 성능 연구 (A Study on the Performance of Optical Fiber Displacement Sensor for Monitoring High Speed Spindle according to Properties of Optical Fiber)

  • 박찬규;신우철;배완성;홍준희;이동주
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.385-389
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    • 2003
  • To make high speed spindle system work properly, sensors with outstanding resolution and dynamic characteristics are essential. An optical fiber displacement sensor is based on simple principles. Electrical signal responds to the optical flux change due to the displacement change between a target and a sensor probe. In this paper, the performance of optical fiber displacement sensor has been investigated according to properties of optical fiber Firstly, optical loss has been measured before and after polishing optical fiber endface. Secondly, allowance of optical fiber bending has been tested. thirdly sensitivity and linear range of the sensor has been found out according to the shape of cross section of optical fiber.

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광섬유 WOW 액상코팅 공정의 코팅액 유동특성 해석연구 (Analysis of Coating Flow Characteristics in Wet-on-Wet Optical Fiber Liquid Coating Process)

  • 김경진;박중윤
    • 반도체디스플레이기술학회지
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    • 제16권4호
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    • pp.91-96
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    • 2017
  • In this computational study of optical fiber manufacturing, WOW (wet-on-wet) double coating process on freshly drawn glass fiber has been numerical modelled and simulated using a simplified geometry of typical optical fiber coating apparatus. The numerical domain includes primary and secondary coating dies along with secondary coating cup and the interface between primary and secondary coating liquids are investigated using level set method. Coating liquid viscosity is an important parameter and its dependence on temperature is also considered. Since there would be possibility for pressure and temperature of primary coating liquid to be increased substantially at high fiber drawing speed, the effects of increased pressure and temperature of primary coating liquid are examined on flow patterns of coating liquids in secondary coating cup. In case that both pressure and temperature of primary coating liquid are high enough, liquid interface becomes noticeably unstable and this flow instability could adversely affect the uniform coatings and final quality of produced optical fiber.

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광섬유 냉각장치의 헬륨 주입기 설계를 위한 전산열유동해석 (Computational Thermo-Fluid Analysis for the Effects of Helium Injection Methods on Glass Fiber Cooling Process in an Optical Fiber Manufacturing System)

  • 박신;김경진;김동주;박준영;곽호상
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.124-130
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    • 2014
  • In a mass manufacturing system of optical fibers, the sufficient cooling of glass fibers freshly drawn from a draw furnace is essential, asinadequately cooled glass fibers can lead to poor resin coating on the fiber surface and possibly fiber breakage during the process. In order to improve fiber cooling at a high drawing speed, it is common to use a helium injection into a glass fiber cooling unit in spite of the high cost of the helium supply. The present numerical analysis carried out three-dimensional thermo-fluid computations of the cooling gas flow and heat transfer on moving glass fiber to determine the cooling performance of glass fiber cooling depending on the method of helium injection. The results showed that afront injection of helium is most effective compared to a uniform or rear injection for reducing air entrainment into the unit and thus cooling the glass fibers at a high fiber drawing speed. However, above a certain amount of injected helium, there was no more increase of the cooling effect regardless of the helium injection method.

광섬유 센서를 이용한 지폐 계수 장치에 관한 연구 (A Study of the Non-Contact Bill Counter using Optical Fiber Sensor)

  • 강대화;신우철;송두상;장탁순;홍준희
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.231-236
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    • 2007
  • In this paper, we studied the possibility of non-contact bill counting method using optical fiber sensor instead of traditionally used friction counting method. To implement non-contact counting, we designed and made optical fiber sensor and related parts. optical fiber sensor is made of optical fiber of 1mm diameter, photo diode and laser diode. Based on the conclusion which derived from preliminary experiment, instrument part is designed to make unevenness on the surface of bill paper and to stay parallel with optical fiber section. By analyzing the signal of optical sensor, we made counting program. Experimental instrument is composed of sensor part, instrument part, signal handling part. We checked the possibility of non-contact counting method after implementing experiment by using optical fiber sensor and instrument part.