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Analysis of die wear in wire drawing with temperature effect (온도상승을 고려한 인발금형의 마모해석)

  • Kim, Byeong-Min;Cho, Hae-Yong;Kim, Tae-Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.116-122
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    • 1996
  • In forming processes, die failure must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. The die wear affects the tolerances of formed parts, metal flow and costs of processes etc. The only way to control these failures is to develop methods which allow prediction of the die wear and which are suited to be used in the design state in order to optimize the process. In this paper, wire drawing processes were simulated using the rigid-plastic finite element method and its results were used for predicting the die wear by Archard's wear model. The effects of the temperature rising on the wear profiles of die were also investigated. The simulation results were compared with the measured die profiles.

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Finite Element Analysis on the Springback in the Forging-Bending of Metal Micro-Wire (금속 마이크로 와이어의 단조-굽힘 성형에서 스프링백에 관한 해석적 연구)

  • Kang, J.J.;Hong, S.K.;Jeon, B.H.;Pyo, C.R.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.649-656
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    • 2008
  • Springback is one of factors affecting precision in metal forming. Its effect is particularly prominent in bending process. In this study, bending and forging process are used in order to manufacture a micro spring with two bending region from $60{\mu}m$ diameter wire. Springback in the process lowers the precision of the micro spring. Overbending for springback compensation has wide usage in a general way. However, this method requires repeated modifications of press dies until the tolerance is allowable, which causes that production cost and time increase. In this paper, we analyzed the mechanism of springback in the forming process of the micro spring using finite element method. In addition, a simple method to control springback without modifying dies was proposed by performing numerical analysis with various parameters.

Performance Evaluation of Hinge Driving Separation Nut-type Holding and Releasing Mechanism Triggered by Nichrome Burn Wire

  • LEE, Myeong-Jae;LEE, Yong-Keun;OH, Hyun-Ung
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.4
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    • pp.602-613
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    • 2015
  • As one of the mission payloads to be verified through the cube satellite mission of Cube Laboratory for Space Technology Experimental Project (STEP Cube Lab), we developed a hinge driving separation nut-type holding and releasing mechanism. The mechanism offers advantages, such as a large holding capacity and negligible induced shock, although its activation principle is based on a nylon cable cutting mechanism triggered by a nichrome burn wire generally used for cube satellite applications for the purpose of holding and releasing onboard appendages owing to its simplicity and low cost. The basic characteristics of the mechanism have been measured through a release function test, static load test under qualification temperature limits, and shock measurement test. In addition, the structural safety and operational functionality of the mechanism module under launch and on-orbit environments have been successfully demonstrated through a vibration test and thermal vacuum test.

Selective Band Engineering of an Isolated Subnanometer Wire

  • Song, In-Gyeong;Park, Jong-Yun;An, Jong-Ryeol
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.267-267
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    • 2013
  • Band engineering of a nanowire is related to the question what is the minimum size of a nanowire-based device. At the subnanometer scale, there has been a long standing problem whether it is possible to both control an energy band of an isolated nanowire by a dopant and measure it using angle-resolved photoemission spectroscopy (ARPES). This is because an extra atom in the subnanometer wire plays as a defect rather than a dopant and it is challenging to assemble isolated subnanometer wires into an array for an ARPES measurement. We demonstrate that only one of multiple metallic subnanometer wires canbe controlled electronically by a dopant maintaining the whole metallic bands of other wires, which was observed directly by ARPES. Here,the multiple metallic subnanometer wires were produced on a stepped Si(111) surface by a self-assembly method. The selective band engineering proves that the selectively-controlled metallic wire is nearly isolated electronically from other metallic wires and an electronic structure controlcan be realized down to subnanometer scale.

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Efficient Block Packing to Minimize Wire Length and Area

  • Harashima, Katsumi;Ootaki, Yousuke;Kutsuwa, Toshirou
    • Proceedings of the IEEK Conference
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    • 2002.07c
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    • pp.1539-1542
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    • 2002
  • In layout of LSI and PWB, block pack- ing problem is very important in order to reduce chip area. Sequence-pair is typical one of conventional pack- ing method and can search nearly-optimal solution by using Simulated Annealing(SA). SA takes huge computation time due to evaluating of various packing results. Therefore, Sequence-pair is not effective enough for fast layout evaluation including estimation of wire length and rotation of every blocks. This paper proposes an efficient block packing method to minimize wire length and chip area. Our method searches an optimal packing efficient- ly by using a cluster growth algorithm with changing the most valuable packing score on packing process.

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The measurement & Analysis of Voltage, Current and Load Unbalance Factor at Three Phase Four Wire Load System (3상 4선식 부하설비의 전압, 전류 및 부하 불평형율 측정 분석)

  • Kim, Jong-Gyeum;Park, Young-Jeen;Lee, Dong-Ju;Lee, Jong-Han;Jeong, Jong-Ho;Lee, Eun-Woong
    • Proceedings of the KIEE Conference
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    • 2005.04a
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    • pp.28-30
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    • 2005
  • This paper presents a scheme on the characteristics of voltage and current unbalance factor under the load variation at the three phase 4-wire system. The voltage unbalance factor of the three-phase 4-wire system is approved by the field measurement. This system is composed of three one-phase transformer with each other capacity. Current unbalance factor is measured by the power quality measurement apparatus and compared by the load unbalance factor. Each phase has an impedance each other by the unbalanced load operation pattern and give rise to voltage unbalance.

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A Study on the PID Control Gain Selection Scheme of a High-Speed/High-Accuracy position Control System using Taguchi Method (다구찌 방법을 이용한 고속/정밀 위치제어시스템의 PID 제어게인 선정에 관한 연구)

  • 신호준;채호철;한창수
    • Journal of the Semiconductor & Display Technology
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    • v.1 no.1
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    • pp.21-28
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    • 2002
  • This paper presents a dynamic modeling and a robust PID controller design process for the wire bonder head assembly. For modeling elements, the system is divided into electrical part, magnetic part, and mechanical part. Each part is modeled using the bond graph method. The PID controller is used for high speed/high accuracy position control of the wire bonder assembly. The Taguchi method is used to obtain the more robust PID gain combinations than conventional one. This study makes use of an L18 array with three parameters varied on three levels. Results of simulations and experimental show that the designed PID controller provides a improved ratio of signal to noise and a reduced sensitivity improved to the conventional PID controller.

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Applications of a Quadrant plane Amorphous Silicon Photo Position Sensor (4분면 아몰퍼스 실리콘 Photo 위치센서의 응용)

  • 김철한;신영록;사공건
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.445-447
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    • 2000
  • The terminal and core(wire conductor) in a Harness processing is connected by putting them in a applicator by virtue of a manual operation. A normal or abnormal condition of crimping connections is nearly determined by a skilled worker. In general, a skilled worker operates a press motor with a foot switch by pressing on foot and puts a wire conductor into a press with one hand. By doing so, sufficient efficiency is not obtained by a worker. In this paper, a basic study has done to make improve an efficiency by finding the normal arrangement out as to whether a terminal and wire conductor in Harness are placed on the right position or not with a quadrant plane photo position sensor.

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STUDYING SOIL THERMAL RESISTIVITY ABOUT CABLE LAYING OF PIPE DUCTING, DIRECT BURYING (관로 및 직매 포설에 대한 토양열저항의 검토)

  • Kim, Y.;Kwon, B.I.;Kwon, S.C.
    • Proceedings of the KIEE Conference
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    • 1993.07a
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    • pp.174-176
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    • 1993
  • Laying up homogeneous power cable in the earth. we sure that one of the most effectest fact is the rising of thermal resistivity. Today, system designing of in and outdoor project, calculating current carrying capacity totally depend on standard of JCS-168D and IEC-287 to applicate. Specially, the formula of calculating soil thermal resistivity is what is based on KENELLY,s is usually used. In this report, Let's study the formula of soil thermal resistivity which was born in the idea of KENELLY.

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Sternal Fracture Fixation with a Steel Wire: The New "Timala" Technique

  • Timala, Rabindra Bhakta;Panthee, Nirmal
    • Journal of Trauma and Injury
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    • v.34 no.3
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    • pp.170-176
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    • 2021
  • Purpose: Traumatic sternal fractures are rare but quite disabling injuries. Timely fixation of sternal fractures reduces pain and prevents respiratory complications. However, the fixation technique should be simple, effective, and readily available in local circumstances. Methods: From January 2014 to March 2020, seven patients with sternal fracture/dislocation underwent steel wire fixation with the new "Timala" technique. In this technique, adjacent ribs are anchored with two steel wires to form an "X" in front of the fractured segment of the sternum. Patients were followed up clinically and radiologically. Results: Six of the patients were men and one was a female. Five of them had injuries due to falls and two were injured in road traffic accidents. Their age ranged from 18 years to 76 years, with a median age of 41 years. All seven patients experienced immediate recovery from pain and showed evidence of fracture healing on postoperative chest X-rays and clinical examinations. Conclusions: Anchoring ribs to fix the sternum with steel wire is a safe, effective, easily available, and reproducible method to fix sternal fractures or dislocations.