• 제목/요약/키워드: One-step coating

검색결과 49건 처리시간 0.029초

고내열성 전기 절연용 Poly(ester-imide) 수지의 합성 및 물성 (Synthesis and Properties of Poly(ester-imide) Resin for High Temperature Resistant Electrical Insulation)

  • 허완수;이상원;김정열;박이순;김순학;허정림
    • 공업화학
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    • 제10권5호
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    • pp.767-771
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    • 1999
  • 내열성 전기 절연 coating에 사용되는 기본 수지인 poly(ester-imide) (PEI)의 1단계 및 2단계 합성법을 비교하였으며 촉매의 영향도 조사하였다. Poly(ester-imide) 수지의 합성에 있어서 trimellitic anhydride(TMA)와 methylene dianiline(MDA)으로부터 imide 반복 단위를 구성하는 N,N'-(4,4'-diphenylmethane)bistrimellitimide(DID)를 먼저 합성하고 에스테르화 반응을 시키는 2단계법과 TMA, MDA, dimethyl terephthalate(DMT) 및 ethylene glycol(EG), 1,3,5-tris-(2-hydroxy ethyl)isocyanurate(THEIC)를 모두 m-cresol 용매에 넣고 반응시키는 1단계법이 동등한 PEI 수지를 생성함을 확인할 수 있었다. 합성된 poly(ester-imide) 수지 용액에 xylene, phenol-formaldehyde 수지인 P-5030K, TDI type blocked isocyanate인 TK-8 및 tetrapropyltitanate(TPT)를 첨가하여 경화 반응을 시키고 생성된 피막의 유연성 및 투명도를 조사한 결과 히드록실기의 함량, DMT의 첨가 및 imide 반복 단위의 함량이 내열성 절연 코팅의 물성에 중요한 인자로 작용함을 알 수 있었다.

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원-스텝 에멀젼 중합법으로 제조된 폴리아닐린과 이를 이용한 전도성 블렌드 (Polyaniline Prepared by One-step Emulsion Polymerization and Its Conducting Blends)

  • 이보현;김태영;김종은;서광석
    • 한국전기전자재료학회논문지
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    • 제15권2호
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    • pp.153-161
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    • 2002
  • Stable polyaniline-dodecylbenzenesulfonic acid(PANI-DBSA) fully dissolved in toluene was obtained by a direct one-step emulsion polymerization technique. By using the proper molar ratio of APS/aniline monomer and DBSA/aniline monomer, the highest conductivity(7 S/cm) of PANI was obtained. The UV-Vis absorption spectrum of PANI confirmed PANI is emeraldine salt form. PANI/styrene polymers (polystyrene and styrene-butadiene copolymer) blends were prepared by mixing PANI solution with polymers in toluene. These blends exhibited the conductivity of 10$\^$-4/-10$\^$-3/ S/cm at 1 wt. % of PANI content. The mechanical property of conducting blend was decreased and TGA thermograms of conducting blends were similar to that of PANI. It had been checked that the flatness of coating layers of conducting blends decreased with increasing conducting components. It was also found that the morphology of blends was setting closer to that of PANI at higher conducting component contents.

산화아연 나노핵의 조작을 통한 산화아연 나노로드의 제어 (Artificial Control of ZnO Nanorods via Manipulation of ZnO Nanoparticle Seeds)

  • 신경식;이삼동;김상우
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.399-399
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    • 2008
  • Synthesis and characterization of ZnO structure such as nanowires, nanorods, nanotube, nanowall, etc. have been studied to multifunctional application such as optical, nanoscale electronic and chemical devices because it has a room-temperature wide band gap of 3.37eV, large exiton binding energy(60meV) and various properties. Various synthesis methods including chemical vapor deposition (CVD), physical vapor deposition, electrochemical deposition, micro-emulsion, and hydrothermal approach have been reported to fabricate various kinds of ZnO nanostructures. But some of these synthesis methods are expensive and difficult of mass production. Wet chemical method has several advantage such as simple process, mass production, low temperature process, and low cost. In the present work, ZnO nanorods are deposited on ITO/glass substrate by simple wet chemical method. The process is perfomed by two steps. One-step is deposition of ZnO seeds and two-step is growth of ZnO nanorods on substrates. In order to form ZnO seeds on substrates, mixture solution of Zn acetate and Methanol was prepared.(one-step) Seed layers were deposited for control of morpholgy of ZnO seed layers by spin coating process because ZnO seeds is deposited uniformly by centrifugal force of spin coating. The seed-deposited samples were pre-annealed for 30min at $180^{\circ}C$ to enhance adhesion and crystallinnity of ZnO seed layer on substrate. Vertically well-aligned ZnO nanorods were grown by the "dipping-and-holding" process of the substrates into the mixture solution consisting of the mixture solution of DI water, Zinc nitrate and hexamethylenetetramine for 4 hours at $90^{\circ}C$.(two-step) It was found that density and morphology of ZnO nanorods were controlled by manipulation of ZnO seeds through rpm of spin coating. The morphology, crystallinity, optical properties of the grown ZnO nanostructures were carried out by field-emission scanning electron microscopy, high-resolution electron microscopy, photoluminescence, respectively. We are convinced that this method is complementing problems of main techniques of existing reports.

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자동차 암레스트의 인몰드코팅에 관한 실험적 연구 (An Experimental Study of In-Mold Coating of Automotive Armrests)

  • 박종락;이호상
    • 대한기계학회논문집A
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    • 제39권7호
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    • pp.687-692
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    • 2015
  • 자동차 암레스트의 사출성형과 코팅을 동시에 구현하기 위하여 인몰드 코팅 금형을 설계하였다. 개발된 금형은 하나의 코어와 두개의 캐비티를 포함하고 있으며, 캐비티는 기재 캐비티와 코팅 캐비티로 이루어진다. 코어는 가동측 형판에 부착되었으며, 두개의 캐비티는 고정측 형판에서 슬라이딩하는 평판위에 설치되었다. 2 단계 공정으로 이루어지며 가장 먼저 사출성형된 제품은 슬라이딩 평판에 의하여 2 번째 캐비티로 전달되었다. 기재에 적용된 소재는 PC/ABS 이며, 코팅제로는 2 액형 폴리우레탄이 사용되었다. 코팅제의 토출유량을 변경하면서 실험을 수행하였으며, 주제와 경화제의 믹싱특성을 고찰하였다. 토출유량이 증가함에 따라 믹싱이 더욱 향상되었으며, 주입된 코팅제의 중량이 증가할수록 기재 표면에 발생하는 기포가 감소하였다.

Low-Loss Multimode Waveguides Using Organic-Inorganic Hybrid Materials

  • Yoon, Keun-Byoung
    • Macromolecular Research
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    • 제12권3호
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    • pp.290-292
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    • 2004
  • Multimode channel waveguides were fabricated using a direct UV patterning technology from thick films deposited by the one-step dip-coating of an organic/inorganic hybrid material (ORMOCER(equation omitted). The core size of the covered ridge waveguide was 43${\times}$51 $\mu\textrm{m}$$^2$; the waveguides can be readily prepared for multimode applications by direct UV patterning. The waveguides exhibited smooth surface profiles and a low optical loss of 0.07 ㏈/cm at the most important wavelength (850nm) used for optical interconnects.

Indium Tin Oxide (ITO) Coatings Fabricated using Nanoparticle Slurry and Sol

  • Cheong, Deock-Soo;Yun, Dong-Hun;Kim, Dong-Hwan;Han, Kyoung-R.
    • 한국세라믹학회지
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    • 제48권6호
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    • pp.516-519
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    • 2011
  • Indium tin oxide (ITO) coatings were made using an ITO slurry and an ITO sol. This was achieved by dispersing nanosized ITO powder in a mixed solvent without any dispersant and developing an adhesive ITO sol from indium acetate and tin tetrachloride in a mixture of DMF and n-butanol. Coating was carried out in one step by spin coating an ITO slurry, which was then followed by an ITO sol over it. Here, the sol penetrates into the nano ITO particle layers to make them adhere to each other as well as to a glass substrate. This is then followed by sintering at 500$^{\circ}C$ for 1 h to produce a uniform film consisting of ITO particles of about 50 nm and 10 nm. ITO films were obtained with sheet resistances from 450 to 1500 ohm/${\Box}$ by varying spin speed and concentration. Transmittance is higher than 90% at 550 nm.

접촉하중을 받는 코팅층이 있는 부재의 응력해석을 위한 부분 모델 방법의 개발 (The Development of Partial Model for Thermo-Mechanical Stress Analyses of Part with Coated Layer under Contact Load)

  • 권영두;김석삼;구남서;박정규
    • Tribology and Lubricants
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    • 제18권3호
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    • pp.194-203
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    • 2002
  • This paper is the first step fur thermo-mechanical stress analyses of part with coated layer under contact load. A lot of coated material is applied in many structures to endure severe situation, like thermal stresses, high temperature gradients, irradiation, impacts by microscopic meteorites, and so on. In this part we are going to apply the FEM to analyze space parts with a coated layer subjected to a contact load thermo-mechanically. Coating layer is very thin in comparision with the structure, therefore it should take more times and behaviors to analyze whole model. In these reason we develop the FEM method of analyzing part with coated layer under contact load using partial model. Steady state temperature distribution of the part is obtained first, and then we apply quasi-static external load on the part. To obtain the final stage of solution, we compute the total solution, and by subtracting the thermal strain from the total ones we get the mechanical strains to compute stresses of the parts. In using the FEM, one has to discretize the model into many sub-domain, finite elements. The method is consisited of two steps. First step is to analyze the whole model with rather coarse meshes. Second step we cut a small region near the loading point, and analyze with very fine meshes. This method is allowable by the Saint-Venant's principle. And then, we finally shall check the therma1 load on the stresses of the space part with coating layer with or without substrate cracks. Then, we predict the actual behaviors of the part used in space.

One step facile synthesis of Au nanoparticle-cyclized polyacrylonitrile composite films and their use in organic nano-floating gate memory applications

  • 장석재;조세빈;조해나;이상아;배수강;이상현;황준연;조한익;왕건욱;김태욱
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.307.2-307.2
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    • 2016
  • In this study, we synthesized Au nanoparticles (AuNPs) in polyacrylonitrile (PAN) thin films using a simple annealing process in the solid phase. The synthetic conditions were systematically controlled and optimized by varying the concentration of the Au salt solution and the annealing temperature. X-ray photoelectron spectroscopy (XPS) confirmed their chemical state, and transmission electron microscopy (TEM) verified the successful synthesis, size, and density of AuNPs. Au nanoparticles were generated from the thermal decomposition of the Au salt and stabilized during the cyclization of the PAN matrix. For actual device applications, previous synthetic techniques have required the synthesis of AuNPs in a liquid phase and an additional process to form the thin film layer, such as spin-coating, dip-coating, Langmuir-Blodgett, or high vacuum deposition. In contrast, our one-step synthesis could produce gold nanoparticles from the Au salt contained in a solid matrix with an easy heat treatment. The PAN:AuNPs composite was used as the charge trap layer of an organic nano-floating gate memory (ONFGM). The memory devices exhibited a high on/off ratio (over $10^6$), large hysteresis windows (76.7 V), and a stable endurance performance (>3000 cycles), indicating that our stabilized PAN:AuNPs composite film is a potential charge trap medium for next generation organic nano-floating gate memory transistors.

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PMMA Coated BaF2:Er3+ Nanoparticles via a Novel One-Step Reverse-Emulsion Polymerization Process

  • Lian, Hongzhou;Fu, Lianshe;Andre, Paulo S.;Lin, Jun
    • Bulletin of the Korean Chemical Society
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    • 제34권8호
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    • pp.2451-2454
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    • 2013
  • Poly(methyl methacrylate) coated $BaF_2:Er^{3+}$ nanoparticles were prepared via a novel reverse-emulsion polymerization process using methyl methacrylate as continuous phase and water as dispersed phase. Preparation and coating of $BaF_2:Er^{3+}$ particles were processed in a single step. The resulting polymeric composites show the characteristic $Er^{3+}$ luminescence at excitation of 980 nm and may have potential applications in amplified optical networks.

고에너지볼밀을 이용한 PVA 고분자가 표면 코팅된 B4C 나노복합재 제조 (The Fabrication of PVA Polymer Coated on the Surface of B4C Nanocomposite by High Energy Ball Mill)

  • 엄영랑;김재우;정진우;이창규
    • 한국분말재료학회지
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    • 제16권2호
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    • pp.110-114
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    • 2009
  • Mechanical coating process was applied to form 89 %-hydrolyzed poly vinyl alcohol (PVA) onto boron carbide ($B_4C$) nanopowder using one step high energy ball mill method. The polymer layer coated on the surface of B4C was changed to glass-like phase. The average particle size of core/shell structured $B_4C$/PVA was about 50 nm. The core/shell structured $B_4C$/PVA was formed by dry milling. However, the hydrolyzed PVA of $98{\sim}99%$ with high glass transition temperature ($T_g$) was rarely coated on the powder. The $T_g$ of polymer materials was one of keys for guest polymer coating on to the host powder by solvent free milling.