• Title/Summary/Keyword: One-Stage Turbine

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Labyrinth Seal Effects in Turbines (터빈 실(Seal)의 유동 해석)

  • Song, Bum Ho;Song, Seung Jin
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.158-162
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    • 2000
  • Secondary flows in gas turbines, especially those associated tip clearance and labyrinth seals, have become a focus of interest for engine manufacturers. In the past, many analytical and experimental studies, which focused solely on the flows in either tip clearances or seals, have been conducted. This paper presents an analytical model that describes the flow response in a single stage turbine induced by a finite sealing gap at the turbine rotor. The flow is assumed to be axisymmetric and the analysis is done in the meridional plane. Upon going through the stage, the radially uniform upstream flow is assumed to split into two streams one associated with the seal and the other which has gone through the blades. The former is referred to as the leakage flow, and the latter is referred the as the passage flow. The passage flow is assumed to be inviscid and incompressible while the flow in the seal can be modeled as either inviscid or viscous. Thus, the model is capable of predicting the kinematic effects of labyrinth seals on the turbine flow field.

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New Repair Technologies for 7FA/FA+ Class Stage 1 Buckets (7FA/FA+급 1 단 버켓 위한 신정비기법 개발)

  • Kang, Sin-Ho;Chung, Kil-Jin;Kim, Dae-Eun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2205-2210
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    • 2003
  • The 1st stage bucket of the 170MW simple cycle gas turbine is one of the components that is normally run in exposed state at the highest thermally stressful environment while the turbine is operating. After certain period operation, various type of damages are easily found and the damages are identified as due to the turbine operating mode of which the demand of the electricity power is very peaking and cyclic. Since this trend is more evident at some part of power plants in Korea and it has caused higher scrap rate of the bucket at the first repair interval than other country. Therefore, demand for the higher capability and alternative technologies which allow salvaging more buckets and preventing from severe damages is always high. In this study, a review and estimation of the repair technologies for the past 5 years to present have been conducted and show results.

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Probabilistic Production Cost Credit Evaluation of Wind Turbine Generators (풍력발전기의 확률론적 발전비용 절감기여도 평가)

  • Park, Jeong-Je;Wu, Liang;Choi, Jae-Seok;Cha, Jun-Min
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.12
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    • pp.2153-2160
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    • 2008
  • This paper develops an algorithm for probabilistic production cost credit evaluation of wind turbine generators(WTG) with multi-state. Renewable energy resources such as wind, wave, solar, micro hydro, tidal and biomass etc. are becoming importance stage by stage because of considering effect of the environment. Wind energy is one of the most successful sources of renewable energy for the production of electrical energy. Case study demonstrates that the wind speed credit in view point of economics can be assessed by using the proposed methodology.

A Study of the One-Stage Axial Turbine Performance with Various Axial Gap Distances between the Stator and Rotor (정.동익 축방향 간격에 따른 단단 축류터빈의 성능시험에 관한 연구)

  • Kim, Dong-Sik;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.4
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    • pp.99-105
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    • 2002
  • The performance test of an axial-type turbine is carried out with various axial gap distances between the stator and rotor. The turbine is operated at the low pressure and speed, and the degree of reaction is 0.373 at the mean radius. The axial-type turbine consists of ons-stage and 3-dimensional blades. The chord length of rotor is 28.2mm and mean diameter of turbine is 257.56mm. The power of turbo-blower for input power is 30kW and mass flow rate is $340m^3$/min at 290mmAq static-pressure. The RPM and output power are controlled by a dynamometer connected directly to the turbine shaft. The axial gap distances are changed from a quarter to three times of stator axial chord length, and performance curves are obtained with 9 different axial gaps. The efficiency varies about 8% of its peak value due to the variation of axial gap on the same non-dimensional mass flow rate and RPM, and experimental results show that the optimum axial gap is 1.6-1.9Cx.

A Study on the Propagation of Measurement Uncertainties into the Result on a Turbine Performance Test

  • Cho, Soo-Yong;Park, Chanwoo
    • Journal of Mechanical Science and Technology
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    • v.18 no.4
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    • pp.689-698
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    • 2004
  • Uncertainties generated from the individual measured variables have an influence on the uncertainty of the experimental result through a data reduction equation. In this study, a performance test of a single stage axial type turbine is conducted, and total-to-total efficiencies are measured at the various off-design points In the low pressure and cold state. Based on an experimental apparatus, a data reduction equation for turbine efficiency is formulated and six measured variables are selected. Codes are written to calculate the efficiency, the uncertainty of the efficiency, and the sensitivity of the efficiency uncertainty by each of the measured quantities. The influence of each measured variable on the experimental result is figured out. Results show that the largest uncertainty magnification factor (UMF) value is obtained by the inlet total pressure among the six measured variables, and its value is always greater than one. The UMF values of the inlet total temperature, the torque, and the RPM are always one. The uncertainty percentage contribution (UPC) of the RPM shows th, lowest influence on the uncertainty of the turbine efficiency, but the UPC of the torque has the largest influence to the result among the measured variables. These results are applied to find the correct direction for meeting an uncertainty requirement of the experimental result in the planning or development Phase of experiment, and also to offer ideas for preparing a measurement system in the planning phase.

Development of Performance Analysis Program for an Axial Compressor with Meanline Analysis (평균반경해석법을 이용한 축류압축기 성능해석 프로그램 개발)

  • Park, Jun-Young;Park, Moo-Ryong;Choi, Bum-Suk;Song, Je-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.2
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    • pp.141-148
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    • 2009
  • Axial-flow compressor is one of the most important parts of gas turbine units with axial turbine and combustor. Therefore, precise prediction of performance is very important for development of new compressor or modification of existing one. Meanline analysis is a simple, fast and powerful method for performance prediction of axial-flow compressors with different geometries. So, Meanline analysis is frequently used in preliminary design stage and performance analysis for given geometry data. Much correlations for meanline analysis have been developed theoretically and experimentally for estimating various types of losses and flow deviation angle for long time. In present study, meanline analysis program was developed to estimate compressor losses, incidence angles, deviation angles, stall and surge conditions with many correlations. Performance prediction of one stage axial compressors is conducted with this meanline analysis program. The comparison between experimental and numerical results show a good agreement. This meanline analysis program can be used for various types of single stage axial-flow compressors with different geometries, as well as multistage axial-flow compressors.

The effects of axial spacing on the unsteady secondary and performance in one-stage axial turbine (1단 터빈에서 축간격 변화가 비정상 이차유동 및 성능에 미치는 영향)

  • Park Junyoung;Baek JeHyun
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.537-540
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    • 2002
  • Flow through turbomachinery has a very complex structure and is intrinsically unsteady. Especially, recent design trend to turbomachinery with short axial spacing makes the flow extremely complex due to the interaction between stator and rotor. Therefore, it is very necessary to clearly understand the complex flow structure to obtain the high efficiency turbomachinery. So, in this paper, the effects of axial spacing on the unsteady secondary flow performance in the one stage turbine are investigated by three-dimensional unsteady flow analysis. The three-dimensional solver is parallelized using domain decomposition and Message Passing Interface(MPI) standard to overcome the limitation of memory and the CPU time in three-dimensional unsteady calculation. A sliding mesh interface approach has been implemented to exchange flow information between blade rows.

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Two-Dimensional Analysis of Unsteady Flow through One Stage of Axial Turbine (I) (1단 축류 터빈의 비정상 내부유동특성에 관한 2차원 해석(I))

  • Park, Jun Young;Um, InSik;Baek, Je Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.11
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    • pp.1371-1378
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    • 1999
  • Flow through turbomachinery has a very complex structure and Is Intrinsically unsteady. In addition, trend to highly loaded turbomachinery makes the flow extremely complex due to the interaction between rotor and stator. In this study, flows through UTRC LSRR turbine are numerically analyzed using 2 dimensional Navier-Stokes equations. The convective terms of the governing equations are discretized using the Van-Leer's FVS(Flux vector splitting) with an upwind TVD scheme. The conventional central differencing is used to discretize the diffusion terms on the finite volume. The accurate unsteady motion is achieved by using a 2nd order accurate, 3-point Euler implicit scheme. The quasi-conservative zonal scheme is used for calculating the flow variables on the zonal interface between the rotor and stator. The axial gap between stator and rotor has been configured in two variations, 15% and 65% of average chord length. The analysis program is validated using experimental results and the effect of axial gap is examined. The numerical analysis results are presented by time averaged pressure coefficient and pressure magnitude coefficient and compared with experimental results.

Surface Crack Removal by EDM for Inside Cooling Hole of Gas Turbine Blade (EDM을 이용한 가스터빈 회전익의 냉각공기 유로내벽 표면균열 제거)

  • 강신호;김대은
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.54-61
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    • 2003
  • The first stage rotating blade of industrial gas turbine is one of the components that is normally run in exposed state at the highest temperature of the combustion gas stream. For this reason superior materials and advanced cooling technology are required to allow higher heat resisting characteristics of the component. The 1st stage blade of a selected commercial gas turbine blade made of directionally solidified Ni-based superalloy has a row of cooling holes on its trailing edge. In most cases, minor cracks have been found at some of the root cooling holes after one cycle operation (24,000 hrs) or even shorter operation time because of the high temperature gradient and the frequently alternating thermal stress. In the repair process, unfortunately, it is usually very difficult to get rid of the damage due to the fact that cracks are initiated at the root cooling hole and propagated deep into the hole. In this study, the feasibility of removing the sidewall cracks in the hole by utilizing EDM drilling has been investigated. Also the criteria of surface integrity for EDM drilling were established to achieve high quality repair as well as machining accuracy.

Throughflow Analysis of Axial Flow Turbines - Comparison of Multi-streamline and Mean Line Methods - (축류터빈의 관통유동해석 - 다유선해석과 평균반경해석의 비교분석 -)

  • Kim, Tong Seop
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.8
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    • pp.1173-1182
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    • 1998
  • A throughflow analysis program for axial flow turbines is constructed, which can handle not only the two-dimensional multi-streamline (streamline curvature) method but also the one-dimensional mean line method. Calculations are performed for single stage and multi-stage axial flowturbines. For a wide operating range, the performance and flow field calculated by the present streamline curvature method are close enough to the test data. It is also revealed for the single stage turbine that the present analysis leads to far better correspondence with the experiment than other researchers" throughflow analyses. A special focus is put on the comparison of the results between the streamline curvature analysis and the mean line analysis. It is found that the mean line analysis can not predict the performance for highly off-designed conditions as accurately as the streamline curvature method, which shows the importance of considering the spanwise variation of loss and flow.