• Title/Summary/Keyword: On-site Construction Factory

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Preliminary Study of Modulization Construction Method on Concrete Structure for High-rise Building (고층 콘크리트 구조물 모듈화 시공 시스템 기초연구)

  • Koh, Min-Hyeok;Cho, Chang-Yeon;Shin, Tae-Hong;Kwon, Soon-Wook;Kim, Yea-Sang;Chin, Sang-Yoon
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2008.11a
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    • pp.334-339
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    • 2008
  • Construction that over 70% of the structure consists of concrete gets bigger and higher gradually and the demand of that is increasing as well. However, it's not easy to supply young and skilled persons on construction site because of social avoidance phenomena about 3D occupation, so it causes serious problems like aging and shortage of technicians. To solve the problems, executives related to the construction field make a management effort in various ways such as construction period shortening, labor productivity improvement and good quality but recently, they have an increasing interest in the necessity of the modularization of the high-rise building and the automation of the engineering development for the strengthening of international competitive power as more active and long-term alternatives. Therefore, this study is to propose the roadmap in order to make lots of efforts in developing construction technologies of high-rise buildings by performing a foundation study, the strategy for 4-step research development, on modularized construction system of concrete structure of high-rise buildings through domestic and foreign preceding research analyses associated with optimal design modularization technique, module factory automation and assembly automation of modularized objects.

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Lateral-resisting Structural Systems for Tall Modular Buildings (모듈러 건축물의 수평력 저항 구조시스템)

  • Lee, Chang-Hwan;Chung, Kwang-Ryang
    • Journal of Korean Association for Spatial Structures
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    • v.16 no.2
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    • pp.79-88
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    • 2016
  • Modular buildings are constructed by assembling modular units which are prefabricated in a factory and delivered to the site. However, due to a problem of noise between floors, concrete slab is usually poured at the top or bottom level of a modular unit in Korea. This greatly increases the weight of buildings, but designing vertical members of modular units to resist overall gravity loads is very inefficient. In this study, considering domestic building construction practices, feasible structural systems for tall modular buildings are proposed in which separate steel frames and reinforced concrete core walls are designed to resist gravity and lateral loads. To verify performance, a three-dimensional structural analysis has been performed with two types of prototype buildings, i.e., a residential building and a hotel. From the results, wind-induced lateral displacements and seismic story drifts are examined and compared with their limit values. Between the two kinds of buildings, the efficiency of the proposed system is also evaluated through a comparison of the weight of structural components. Finally, the effect of a floor diaphragm on the overall behavior is analyzed and discussed.

A Basic Study on development of Recycling-Industrial Park to Promote Recycling (재활용촉진수단으로서 산업단지조성에 관한 기초연구)

  • Yoo, Kee-Young;Yi, Sora
    • Journal of the Korea Organic Resources Recycling Association
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    • v.8 no.2
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    • pp.114-123
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    • 2000
  • The aim of this study is to provide basic concept for recycling-industrial park, such as necessity of recycling industry, role of park, construction scheme, etc, in metropolitan area. For this study, questionnaire survey, examination of regulations and walk over survey on industrial parks were conducted. In metropolitan area, recycling industry made incomes of 445 billion won per year and supplied work place for 44 thousand persons. Based on present status and questionnaire analysis, waste recyclers had difficulties in securing factory site, impending the term of contract, NIMBY and proper treating a lot of solid wastes and wastewater, and construction of recycling-industrial park was supposed to be a tool to overcome those problems faced to waste recyclers. By considering the availability of existing industrial park, constraints of constructing new park in metropolitan area, potential recycling amounts and low opinion of moving in to parks, it is reasonable that Inchon-kanghwa district or Seoul adjacent district is potential sites, area for recycling-industrial park are within 640 thousand Pyong, and plastic recyclers are main invited item.

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An Experimental Study on the Precast Segmented PSC Girder with I-Shape and Box-Shape Cross-Section (I형 단면과 BOX형 단면을 갖는 프리캐스트 분절 PSC 거더의 실험적 연구)

  • Kim, Sun-Hee;Lee, Seng-Hoo;Park, Joon-Seok;Cheon, Jinuk;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.8-16
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    • 2015
  • Prestressed concrete (PSC) is a method in which prestressed tendon is placed inside and/or outside the reinforced concrete member and the compressive force applied to the concrete in advance to enhance the engineering properties of concrete member which is weak under tension. In this paper we suggested the precast PSC girder assembled with segments of portable size and weight at the factory. The segments of precast PSC girder will be delivered and assembled as a unit of PSC girder at the site. Consequently, we suggested new-type of precast segmented PSC girder with different shapes of segment cross-section (i.e., I-shape, Box-shape). To mitigate the problems associated with the field splice between the segments of precast PSC girder anchor system is attached near the neutral axis of the girder and relatively uniform compression throughout the girder cross-section is applied. Prior to the experimental investigation, analytical investigation on the structural behavior of precast PSC girder was performed and the serviceability (deflection) and safety (strength) of the girder were confirmed. In addition, 4-point bending test on the girder was conducted to investigate the structural performance under bending. From the experimental investigation, it was found that the precast PSC girder spliced with 3 and 5 segments has sufficient in serviceability and safety conditions and it was also observed that the point where the segments spliced has no defects and the girder behaves as a unit.

A Case Study on Blast Demolition Work of a Pier Structure (교각구조물 발파해체 시공사례)

  • Park, Keun-Soon;Lee, Joon-Seok;Park, Sang-Soo
    • Explosives and Blasting
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    • v.25 no.2
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    • pp.47-60
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    • 2007
  • The blast demolition technology has been used to demolish various industrial facilities and tall buildings since 1950s in the advanced countries such as USA and U.K. It is now considered as one of safe demolition methods in the above countries. In Korea, several companies have tried to introduce blast demolition technology in the early days of the 1990s. However, this technology is still at the beginning stage and not fully adopted due to situation of avoiding technology transfer by overseas technical tie-up companies, lack of objects to be demolished and low level recognition on blast demolition. This technology shall be considered as a cutting edge technology to be applicable to demolition of skyscrapers, various industrial structures and factory buildings in the near future. Blast demolition of a pier structure was carried out under the site condition where there were already the constructed 2 pier structures of up and down line which had safety problems in an expressway construction project. The pier structures need to be demolished and reconstructed for a short period of time in consideration of the construction work process to be followed.

An Analysis of Cost Reduction Potentials for Modular Housing from the Long-term Perspective (장기적 관점에서의 모듈러 주택 공사비 절감기회 분석)

  • Kim, Hu Yong;Ryu, Kuk Mu;Kim, Kyoon Tai;Jun, Young Hun;Kim, Yea Sang
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.6
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    • pp.124-134
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    • 2018
  • Despite the many advantages of modular housing, low preference for modular housing for consumers who are familiar with RC structure leads to high construction cost of modular housing. The cost of modular buildings is about 130% of that of RC structures, so it is urgent to secure economical efficiency of modular buildings. Therefore, in this study, after calculating the savings amount of modular housing by type of construction work, economic analysis was conducted from a long - term perspective. In order to carry out the research, the authors compiled and analyzed the material cost, labor cost, and expenses incurred by each type of work by reclassifying the statement of the modular housing into the factory production and the site installation. After that, Pareto diagrams were created to find a core work that is included in the cost ratio of about 80%, and selected it as a cost reduction subject. Based on the assumption that the market size of domestic modular housing is similar to the level of modular advanced countries such as Japan and European countries, six cost reduction methods were set up that reflects the characteristics of the modular construction method and used for the expert interviews. Cost saving potentials in percentage from the interview were converted to the amount of savings that can be achieved by each type of method when applying the method. Finally, the findings of the study are expected to suggest long-term directions for technical development for modular construction and cost savings.

The Roofing System of High wind-Resistant Performance using Thermoplastic polyolefin and Electromagnetic Induction Technology (TPO 시트재와 유도가열공법을 적용한 고내풍성 지붕마감 공법)

  • Choi, Hee-Bok;Shin, Yoon-Seok;Choi, Jin-Cheol;Lee, Bo-Hyeong;Kang, Kyung-In
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.1
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    • pp.103-109
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    • 2009
  • Strong winds according to global warming cause the increase of the frequency and the repair cost of damaged roofs. In the United States, Factory Mutual Insurance Company(FMIC) promotes the roofing design that resists heavy wind-load, as the means of strict criteria. This fact reveals that more durable roofing system will be also required in Korea. Therefore, this study aims at developing such a system with high wind-resistance performance using Thermoplastic polyolefin(TPO) and Electromagnetic induction technology(EIT) than the previous systems. The system presented in this study consists of 4 main devices as follow; 1) a disc to fix sheets for TPO & EIT method, which can conduct structural design according to site condition, such as region, building height, and wind load. 2) a nail to have about 30% stronger lifting-up capacity than that of the previous nail. 3) a disc to fix sheets, which has triangle protuberance not to damage sheets in the repeatable wind load, and 4) a electromagnetic induction device to combine a disc and a sheet by heating uniformly and quickly adhesive agent on the disc. The results of mock-up test illustrate that the system provides wind-resistant performance to achieve satisfactorily the structural design criteria of FMIC. In addition, the system is faster, chipper, and easier than the existing system, and is expected that this roofing system can be applied to the rehabilitations of an existing as well as a new building.

Crack Control of the Upside of Double Tee Slab and Inversed Tee Beam Joint (더블티 슬래브-역티형 보 접합부 상부의 균열억제를 위한 실험연구)

  • Nam, Sang-Uk;Song, Han-Beom;Yi, Waon-Ho;Yang, Won-Jik;Baik, Young-Soo;Tae, Kyung-Hoon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.345-348
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    • 2008
  • Recently, demand is caused that new building environment of value added rising demand on the lines of becoming bigger, manhattanize of structure and becoming high standard of structure in a construction site and influx of advanced foreign nation technique. To satisfy these requirements for alternative, structures applied to the PSC, PC is increasing. Double Tee Slab is possible for long length structure and applied to the method of construction. When assembling Double Tee Slab produced by the factory in the field, becamed carry-out topping concrete in upper, but occurred crack to slab line. There is no structural problem to crack occurred in upper, waterproof in maintenance and repair of structure due to a conservative cause several problems.

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Effects of Civil Blasting on Noise, Vibration and Total Suspended Particles (토목 발파가 소음, 진동, 부유 분진에 미치는 영향)

  • Jeong, Jin Do;Jeong, Yeong Guk
    • Journal of Environmental Science International
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    • v.13 no.1
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    • pp.99-107
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    • 2004
  • This research is to determine the level of environmental pollution at a blasting construction area which is the origin of noise, vibration, and suspended particle, and to compare the results with other domestic and international standard data. This experiment is also to find out the effects resulting from blasting construction and to propose a plan that can decrease environmental pollution. The blasting construction area is a factory site which is about one and half million square meter and sewage disposal plant is about ninety thousand square meter. Both were selected as the areas for the tests to be conducted in determination test. The test to determine the level of noise, vibration, and total suspended particle was conducted thirty times around the blasting construction area by comparing measurement results and numerical analysis. However, as the test was not conducted in the laboratory but in the actual blasting construction area, it was not possible to do the test with the same exact conditions each true. Therefore, the test was not ideal as conditions could change from test to test. For the most part, the level of noise was below the standard level of 70dB. Every vibration test was under the standard limitation. For example, a house, 200m away was tested for noise and vibration and the level was found to be under the 0.2 cm/sec which is the standard for specialty designed cultural sites., i.e very low level. Also a buried oil pipeline that was 30m away also marked under 2.0cm/sec which is the norm for an industrial area. However, if there were an oil pipeline under the house, the amount of charging gunpowder per hole should be decreased compared to the amount used in the test. The test result for suspended particles under the standard limitation which is 24hour average 300$\mu\textrm{g}$/㎥ at a distance from blasting wavelength, but at detonator, total suspended particle from the blast origin exceeded the standard limitation. If explosion occurs when it detonates in the hole, most of the energy would be absorbed in the crushing of rocks, but some remaining energy would make noises and vibration inevitable. So the important thing is how to minimize the environmental pollution from the blasting. There should be regulations in order that the standard limitation is not exceeded, and to decrease the environmental pollution from the blasting.

Study of the Changes in Knowledge Industrial Center Layout Planning Types and Outside Space Composition Elements -Focusing on Guro-gu and Geumcheon-gu in semi-industrial district in Seoul- (지식산업센터 배치유형과 외부공간구성 요소 변화에 관한 연구 -서울 구로구와 금천구 준공업지역을 중심으로-)

  • Lee, Sang-Kyoon;Oh, Joon-Gul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.6344-6353
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    • 2014
  • According to the changes in society, the knowledge industrial center, which is a factory related to the manufacturing industry, is now including various programs, such as information and communication knowledge. This study defined the knowledge industrial center related law into three periods: deduct layout planning type and outside space composition elements by previous research; case analysis; and suggestions of the direction of layout planning and outside space plan. As a result of the analysis, first, before 1999, the layout of the building is made mainly with a car, but depending on the form of the site, it is configured as a centered, side layout. Second, in the case of distribution, the support facility on the lower part is integrated and the factory on the higher part is distributed, so it is partly integrated and the building is unified. Third, beginning with the activation of privately owned public space in a semi-industrial district according to architecture regulations in 1999, the outside space is wider but the construction area is reduced, so the outside space composition has been changing in a similar manner to the planning methods of business facilities, such as office buildings.