• 제목/요약/키워드: On-Machine Measurement

검색결과 1,035건 처리시간 0.027초

팬터그래프 습판마모의 머신 비젼 측정에서 우천시 발생하는 영상의 노이즈 제거방법에 대한 연구 (A Study on an Image Noise Erase Method By to be an Image Noise Frequent Occur for Raining, in Measurement Machine Vision System for using CCD Camera Of Pantograph Sliding Plate)

  • 이성권;이대원;강승욱;오상윤
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 학술대회 논문집 전문대학교육위원
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    • pp.191-193
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    • 2007
  • Pantograph sliding plate abrasion auto-detect system, one of the electric rail car auto-detecting devices, is a system that decides how much abrasion and when to replace without an inspector physically looking at the abrasion on the wet plate using machine vision, a cutting-edge technology. This paper covers the cause of deteriorating reliability that affects pantograph wet plate edge detection due to noise added to the video when it rains. In order to remove such noise, problems should be checked through Smoothing, Averaging mask and Median filter using filtering technique and stable edge detection without being affected by noise should be induced in video measurement used in machine vision technology.

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비접촉 유리 두께 측정 장치 개발 (Developement of a System for Glass Thickness Measurement)

  • 박재범;이응석;이민기;이종근
    • 대한기계학회논문집A
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    • 제33권5호
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    • pp.529-535
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    • 2009
  • This paper describes a measuring device of glass thickness using machine vision and image processing techniques on real-time. Today, the machine vision enable to inspect fast and exactly than human's eyes. The presented system has advantages of continuous measurement, flexibility and good accuracy. The system consists of a laser diode, a CCD camera with PC. The camera located on the opposite side of the incident beam measures the distance between two reflected laser beams from the glass top and bottom surface. We apply a binary algorithm to convert and analyze the image from camera to PC. Laser point coordination by border tracing algorithm is used to find the center of beam circle. The measured result was compared with micrometer and showed 0.002mm accuracy. Finally, the errors were discussed how to minimize the influence of glass wedge angle and angular error of moving stage.

공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템 (Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool)

  • 윤혁상;정성종
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.867-875
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    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

상관관계 해석을 고려한 온 더 머신 자동측정 시스템 (Measuring Automation System for Analysis of Dimensional Reationships On the Machine)

  • 정성종
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.183-187
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    • 1996
  • On the machine measuring system composed of touch trigger probes, a DNC module, a CMM module, an analysis module and a man-machine interface unit was developed. Measuring accuracy is affected by working accuracy of the on the machine measuring system. The working accuracy of the system is due to geometric errors of th machine tool, servo errors of feed drives and positioning errors of probes. In order to compensate for the measuring errors due to the working accuracy, a calibration module was developed. The measuring automation system was realized with the on the machine measuring system and an IBM-PC on the machine center through a RS-232C. It turns the machining machine (CMM). The system is used for dimensional checking of machined components. initial job setup, part identification, identification of machining errors due to deflection and wear of tools. cutter run out, and calibration of machine tools. A horizontal machining center equipped with FANUC OMC wre used for verification of the system. The validity and reliability of the system. The validity and reliability of the system were confirmed through a series of experiments with gage blocks, ring gages, comparison measurement with a commercial CMM, and so on.

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이미지 상관법을 이용한 원공 인장 시편 변위 및 변형율 측정을 위한 알고리즘 개발에 관한 연구 (Study on the Development of the Displacement and Strain Distribution Measurement Algorithm to the Open Hole Tension Test by Using the Digital Image Correlation)

  • 최인영;강영준;홍경민;이학성;김성종
    • 한국정밀공학회지
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    • 제33권2호
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    • pp.121-128
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    • 2016
  • The mechanical jointing method is very important in the machine parts and structure. They are used by the bolts and rivet because it is very convenient to replace the parts and the structure. However, the mechanical jointing methods using the bolt and rivet needed the open hole. The machine parts life cycle is reduced because this open hole created the stress concentration. Therefore, the measurement methods are needed to evaluate phenomenon of the stress concentration. This paper discusses the development of the measurement algorithm using the digital image correlation methods to measure the strain distribution of the open hole. To implement the measurement algorithm using the DIC, the LabVIEW 2010 programming tool was used. To measure the strain distribution of the open hole, the tensile specimens having an open hole are made by using the aluminum 6061-T6. To secure the reliability of measurement result using the DIC, the DIC measurement results and FEM analysis results were compared.

머시닝센터의 자동공구보정을 위한 API모듈용 프로그램개발 (Development of API module program for automatic tool compensation on machining center)

  • 정상화;신현성;김현욱
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.100-105
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    • 2002
  • In general, manufacturing error originated in bad material, machine tool defection, tool defection, and tool breakage. When the manufacturing process is stable, the error is come from the tool wear. In common on-machine measurement, teaching probe and touch sensor are widely used, however in this thesis the automatic tool compensation system using electric touch point measuring system is developed and evaluated, and effective operating is proposed.

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소형선박 완성목형의 검사기법 및 측정방법 개발에 관한 연구 (The Study on the Survey Technique and a Development of Measuring Method about a Wooden Pattern of the Small Vessel)

  • 정용근;강대선;구현모;이기동
    • 선박안전
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    • 통권23호
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    • pp.65-77
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    • 2007
  • This study is about the survey technique and the development of measuring method about a wooden pattern of the small vessel made by CNC Machine. we will propose a survey method about processing grade, objectivity of survey, an external shape and a surface defect survey method, Furthermore, CMM(Coordinate Measuring Machine) and OMM(On Machine Measurement).

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Experimental characterization of a smart material via DIC

  • Casciati, Sara;Bortoluzzi, Daniele;Faravelli, Lucia;Rosadini, Luca
    • Smart Structures and Systems
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    • 제30권3호
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    • pp.255-261
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    • 2022
  • When no extensometer is available in a generic tensile-compression test carried out by a universal testing machine (for instance the model BIONIX from Material Testing Systems (MTS)), the test results only provide the relative displacement between the machine grips. The test does not provide any information on the local behaviour of the material. This contribution presents the potential of an application of Digital Image Correlation (DIC) toward the reconstruction of the behaviour along the specimen. In particular, the authors test a Ni-Ti shape memory alloys (SMA) specimen with emphasis on the coupling of the two measurement techniques.

기상측정 시스템을 위한 일반형상 측정 모듈 개발 (Development of an Analytic Surface Measurement Module for OMM System)

  • 조승현;이승용;조명우;권혁동;김문기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.239-242
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    • 2000
  • The purpose of this paper is to establish an effective inspection system by using OMM(ON-Machine Measurement) system. This allows us to reduce the manufacturing lead time by separating the inspection process from manufacturing system. As a first step, the inspection process planning is accomplished by determining the number of measuring points, their locations, measuring path and their sequence. Subsequently, we generate measuring G-codes to be transferred to the machining center through RS232C, and then the inspection process will be performed for each shape. Analysing obtained measuring data, the dimensional tolerance will be validated.

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임팩트 볼을 활용한 바닥충격음 측정 및 평가 (Floor Impact Noise Measurement and Evaluation Method Using Impact Ball)

  • 전진용;정정호
    • 한국소음진동공학회논문집
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    • 제15권10호
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    • pp.1160-1168
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    • 2005
  • Floor impact noise isolation performance of reinforced concrete floors was investigated through new measurement method using impact bail. Strong impact force in Bow frequency band below 63 Hz of bang machine is not similar to human impact source and causes some problem in evaluating heavy-weight Impact noise but heavy-weight impact noise measurement and evaluation using impact ball which is very similar to human impact is more reliable than bang machine. Correction value on the background noise and sensitivity of residents should be considered on the floor impact noise evaluation classes.