• 제목/요약/키워드: OFHC Copper

검색결과 8건 처리시간 0.019초

연소기 재생냉각 채널용 구리합금의 피로수명예측 (Predictions of Fatigue Life of Copper Alloy for Regenerative Cooling Channel of Thrust Chamber)

  • 이금오;유철성;허성찬;최환석
    • 한국추진공학회지
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    • 제21권6호
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    • pp.73-82
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    • 2017
  • 재사용 발사체용으로 개발되는 엔진은 반복 사용 조건에 따른 저사이클 열피로 문제를 고려해야 한다. 본 연구는 연소기 재생냉각채널에 사용되는 구리합금의 피로수명을 인장시험 데이터로부터 예측하기 위하여 기존의 연구자들이 제안하였던 수명예측식을 다양한 종류의 구리합금의 경우에 적용하여 비교하였다. 제안된 수명예측식 중 공통경사법은 구리합금의 수명 예측에서 가장 좋은 결과를 보여 주었으며, 수정 Mitchell 방법은 OFHC 구리의 수명 예측에서 가장 좋은 결과를 보여주었다.

초미세립 Cu의 소성변형거동에 미치는 결정립 형상의 영향 (Effects of Grain Morphology on Plastic Flow of Ultrafine Grained OFHC Cu)

  • 박이주;김형원;이종수;박경태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.263-265
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    • 2009
  • In this study, ultrafine grained (UFG) oxygen free high conductivity copper (OFHC Cu) having two different grain morphologies, one the severely elongated and the other the equiaxed, was prepared by equal channel angular pressing (ECAP) with routes A and $B_c$, respectively. The results of quasi-static tensile tests at $10^{-1}\;s^{-1}$ and $1\;s^{-1}$ and dynamic compression tests at $10^3\;s^{-1}$ order revealed that the equiaxed UFG Cu exhibited higher strength and less ductility compared to the elongated one. The difference of the plastic flow characteristics between the two were rationalized by considering their dislocation mean free length based on the orientation relationship between the possible slip planes and the loading direction.

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무산소동의 마찰 용접 특성에 관한 연구 (Study on the Frition Welding Characteristics of Oxygen Free High Conductivity Copper)

  • 정호신;소전강
    • 한국해양공학회지
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    • 제11권1호
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    • pp.10-15
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    • 1997
  • Copper and its alloy had been used widely because of its pronouncing characteristics on their high thermal and electrical conductivity. Various fusion welding methods, such as SMAW, SAW, GTAW, GMAW, Electroslag welding amd so on are applied to weld copper and its alloy. But fusion welding of copper has so many welding problems. THe most serious problems were poor penetration amd high thermal contration stress due to its high thermal conductivity and porosity could be formed by rapid cooling rate of fusion welding. In order to avoid such fusion welding problems, preheating, peering and heat treatment must be applied to obtain sound weld joint of copper. But preheating induce another welding problem such as grain coarsening of weld heat affected zone. This grain coarsening reduces ductility and strength of weld joint. In this view of point, friction welding of copper is triedm to obtain sound weld joint of copper by reducing metallurgical problems. This study introduced new concept of heat input for evaluating the friction weldability of copper. As a result, weldability of copper could be evaluated by this new concept of heat input.

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초고진공용 부품 적용을 위한 스테인리스 스틸과 구리의 용접 (Welding of Stainless Steel to Copper for UHV Component Application)

  • 흥만수;김경렬;박종도;김영찬;정진화
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.243-245
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    • 2004
  • 가속기의 저장링 및 빔라인에는 방사광을 차단 혹은 일부 통과 둥의 목적으로 Photon Absorber와 같은 진공 부품이 사용되고 있으며, 이는 일반적으로 구리와 스테인리스 스틸 등의 이종재료를 브레이징 공정을 이용하여 제작함으로써 부품이 구조적 건성의 확보와 더불어 진공환경 및 수밀을 유지하고 있다. 그러나, Photon Absorber는 사용 용도에 따라 구조적 형상이 서로 다르기 때문에 브레이징 공정을 적용하는 경우, 상대적으로 제품 생산가격의 상승, 유지보수 및 제작불량에 따른 공정 제어의 어려움이 나타나고 있다. 본 연구에서는 스테인리스 스틸 (STS 304)과 구리(OFHC Copper)의 이종금속에 접합에 GTAW 용접 공정 기술을 적용하여 제반 용접공정에 따른 용접부 성능 및 진공 특성 등을 검토하였다. 용접봉 (ER CuSi-A)을 직접 사용하여 이종 재료의 시험편에 GTAW 용접을 적용한 결과, 진공 누설율은 $1{\times}10^{-10}\;Torr{\cdot}l/s$ 이하를 얻을 수 있었으며, 용접 접합부의 인장강도 210 MPa로써 구리 모재와 유사한 기계적 특성을 나타내었다.

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FIB를 이용한 트라이보층에 대한 연구 (A Study on the Tribolayer using Focused Ion Beam (FIB))

  • 김홍진
    • Tribology and Lubricants
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    • 제26권2호
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    • pp.122-128
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    • 2010
  • Focused Ion Beam (FIB) has been used for site-specific TEM sample preparation and small scale fabrication. Moreover, analysis on the surface microstructure and phase distribution is possible by ion channeling contrast of FIB with high resolution. This paper describes FIB applications and deformed surface structure induced by sliding. The effect of FIB process on the surface damage was explored as well. The sliding experiments were conducted using high purity aluminum and OFHC(Oxygen-Free High Conductivity) copper. The counterpart material was steel. Pin-on-disk, Rotational Barrel Gas Gun and Explosively Driven Friction Tester were used for the sliding experiments in order to investigate the velocity effect on the microstructural change. From the FIB analysis, it is revealed that ion channeling contrast of FIB has better resolution than SEM and the tribolayer is composed of nanocrystalline structures. And the thickness of tribolayer was constant regardless of sliding velocities.

크기효과가 고려된 미소절삭시의 온도 및 응력특성에 관한 유한요소해석 (A Finite Element Analysis for the Characteristics of Temperature and Stress in Micro-machining Considering the Size Effect)

  • 김국원;이우영
    • 한국정밀공학회지
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    • 제15권10호
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    • pp.128-139
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    • 1998
  • In this paper, a finite element method for predicting the temperature and stress distributions in micro-machining is presented. The work material is oxygen-free-high-conductivity copper(OFHC copper) and its flow stress is taken as a function of strain, strain rate and temperature in order to reflect realistic behavior in machining process. From the simulation, a lot of information on the micro-machining process can be obtained; cutting force, cutting temperature, chip shape, distributions of temperature and stress, etc. The calculated cutting force was found to agree with the experiment result with the consideration of friction characteristics on chip-tool contact region. Because of considering the tool edge radius, this cutting model using the finite element method can analyze the micro-machining with the very small depth of cut, almost the same size of tool edge radius, and can observe the 'size effect' characteristic. Also the effects of temperature and friction on micro-machining were investigated.

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수소 재액화용 단열 탈자 냉동기의 설계 (Design of Adiabatic Demagnetization Refrigerator for Hydrogen Re-Liquefaction)

  • 박지호;김영권;정상권;김석호
    • 한국초전도ㆍ저온공학회논문지
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    • 제14권3호
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    • pp.53-59
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    • 2012
  • Adiabatic demagnetization refrigerator (ADR) for hydrogen re-liquefaction operating between 24 K and 20 K has been designed. $Dy_{0.9}Gd_{0.1}Ni_2$, whose Curie temperature is 24 K, is selected as a magnetic refrigerant. The magnetic refrigerant powder is sintered with oxygen-free high purity copper (OFHC) powder to enhance its effective thermal conductivity as well as to achieve relatively high frequency. A perforated plate heat exchanger (PPHE) operated with forced convection is utilized as a heat switch. The forced convection heat switch is expected to have fast response relative to a conventional gas-gap heat switch. A conduction-cooled high Tc superconducting (HTS) magnet is employed to apply external magnetic field variation on a magnetic refrigerant. $2^{nd}$ generation GdBCO coated conductor HTS tape with Kapton$^{(R)}$ insulation (SUNAM Inc.) will be utilized for the HTS magnet. The magnetization and demagnetization processes are to be achieved by the AC operation of the HTS magnet. The designed magnetic field and target ramp rate of the HTS magnet are over 4 T with 180 A and 0.4 T/s, respectively. AC loss distribution on HTS magnet is theoretically estimated.